Rounded Olive Pit Artificial Turf Infill

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Solution Overview

Problem

Existing artificial turf infills made from synthetic materials like rubber and polymer-based particles pose environmental concerns due to microplastic pollution, and organic alternatives have not yet provided satisfactory performance across varying weather conditions.

Innovation Solution

The use of rounded and thermally treated olive pit fragments as an infill material, which involves tumbling olive pit fragments to smooth their edges and thermally treating them to enhance durability and antimicrobial resistance, thereby creating a bio-based infill with improved performance characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If synthetic materials like rubber and polymer-based particles are used as infill, then proper foot traction and durability are achieved, but environmental pollution increases due to microplastic contamination

Engineering Contradiction:
Improvefoot tractionVSAvoidmicroplastic pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the material parameter from synthetic polymer to natural organic material (olive pit fragments). The olive pit fragments are processed through tumbling to achieve proper surface characteristics for foot traction while maintaining the natural organic composition, thus eliminating microplastic pollution concerns.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses natural organic material (olive pit fragments) that can biodegrade naturally at the end of its service life, replacing persistent synthetic materials. This aligns with the principle of using materials that can be naturally decomposed and returned to the environment without harmful effects.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-generated harmful factors

If organic materials are used as infill to reduce environmental impact, then biodegradation is reduced, but performance in varying weather conditions deteriorates

Engineering Contradiction:
ImprovebiodegradationVSAvoidperformance in weather conditions
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The olive pit fragments undergo preliminary thermal treatment and tumbling processing before being installed as infill. The thermal treatment enhances durability and resistance to weather conditions, while the tumbling process creates proper surface characteristics. This preliminary preparation ensures the organic material performs reliably in varying weather conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention applies thermal treatment to change the physical and chemical parameters of the olive pit fragments, enhancing their durability, hardness, and resistance to biodegradation. This parameter change allows the organic material to maintain performance in varying weather conditions while remaining environmentally friendly.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If olive pit fragments are used as infill to provide environmental benefits, then microplastic pollution is reduced, but microbial infestation in moist conditions increases

Engineering Contradiction:
Improvemicroplastic pollutionVSAvoidmicrobial infestation
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The olive pit fragments undergo preliminary thermal treatment before installation to reduce moisture content and create an environment less favorable for microbial growth. This preliminary action addresses the potential issue of microbial infestation while maintaining the environmental benefits of using natural organic material.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The thermal treatment process changes the moisture content and physical parameters of the olive pit fragments, making them less susceptible to microbial infestation in moist and wet conditions. This parameter modification allows the organic infill to resist microbial attacks while maintaining its environmental advantages.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If olive pit fragments are tumbled to smooth edges and improve performance, then foot traction is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvefoot tractionVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The tumbling process allows the olive pit fragments to self-smooth their edges through mutual abrasion during rotation. This self-service mechanism naturally creates the proper surface characteristics for foot traction without requiring additional machining or processing steps, thus limiting the increase in manufacturing complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution provides an artificial turf infill that is environmentally friendly, offers proper foot traction, reduces biodegradation, and enhances resistance to microbial infestations in moist and wet conditions, while maintaining performance across extended periods.

Implementation Method 1

tumbling the olive pit fragments to produce rounded olive pit fragments

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 2

thermally treating them to enhance durability and antimicrobial resistance

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS20250129553A1Method for making artificial turf infill with rounded olive pit fragments
Publication Date: 2025.04.24 POLYTEX SPORTBELAEGE PROD GMBH
  • US20250129553A1 patent drawing
  • US20250129553A1 patent drawing
  • US20250129553A1 patent drawing

AI summary

A method of creating an artificial turf infill comprising providing olive pit fragments from an oil extraction process employing compressing the olives for extracting the olive oil, and tumbling the olive pit fragments to smoothen sharp edges of the olive pit fragments to produce rounded olive pit fragments.