Olivine Cathode Material with 3D Lithium Diffusion

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Solution Overview

Problem

Olivine cathode materials for lithium secondary batteries face limitations due to one-dimensional lithium ion diffusion paths, which are affected by cation exchange defects, leading to reduced electrode capacity and efficiency, and existing methods to address these issues, such as nano-sizing and surface modification, incur additional costs and complications.

Innovation Solution

An olivine cathode material with a composition of Li(LixFe1−x)PO4, where x=0.01 to 0.05, allowing excess lithium ions to occupy iron sites, enabling 3-dimensional lithium diffusion, and a method involving mixing lithium and iron precursors with an ammonium compound, followed by primary and secondary heat treatments, to improve electrochemical characteristics without generating cation exchange defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional olivine cathode materials are used, then thermal stability and long life are achieved, but lithium ion diffusion is limited to one-dimensional path causing reduced capacity and output characteristics

Engineering Contradiction:
Improvecharge and discharge capacityVSAvoidlithium ion diffusion path limitation
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces excess lithium ions at iron sites to create three-dimensional lithium diffusion paths in the olivine cathode material, transforming the conventional one-dimensional diffusion limitation into a multi-dimensional diffusion network that enables faster and more efficient lithium ion transport throughout the electrode structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If cation exchange defects are present in olivine cathode materials, then material can be synthesized, but electrode capacity is reduced to about half and lithium ion diffusion coefficient is 100 to 1000 times lower

Engineering Contradiction:
Improvesynthesis feasibilityVSAvoidelectrode capacity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent converts the potentially harmful cation exchange defects into beneficial excess lithium sites by intentionally introducing additional lithium ions at iron sites during synthesis, transforming what would be defective material into a functional structure that enables three-dimensional lithium diffusion and improves electrochemical performance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If nano-sizing and surface modification are used to overcome cation exchange defects, then electrode capacity is improved, but additional costs and surface side reactions occur

Engineering Contradiction:
Improveelectrode capacityVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for complex post-synthesis treatments like nano-sizing and surface modification by directly incorporating excess lithium ions during the synthesis process itself, achieving high electrode capacity through a simplified one-step synthesis method that avoids additional processing steps and associated costs

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances charge and discharge capacity, efficiency, and structural stability by allowing lithium ions to diffuse 3-dimensionally, improving electrical performance and reducing the generation of point defects, while simplifying the preparation process and maintaining high thermal stability.

Implementation Method 1

olivine cathode material capable of 3-dimensional lithium diffusion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

performing primary heat treatment on the mixed powder; performing secondary heat treatment on the compressed mixed powder

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS10468681B2Olivine cathode material capable of 3-dimensional lithium diffusion and method of preparing the same
Publication Date: 2019.11.05 SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
  • US10468681B2 patent drawing
  • US10468681B2 patent drawing
  • US10468681B2 patent drawing

AI summary

An olivine cathode material capable of 3-dimensional lithium diffusion and a method of preparing the same is provided, and more particularly, an olivine cathode material capable of 3-dimensional lithium diffusion having an olivine crystal structure of a composition of the following formula 1, wherein excess lithium ions are present in an iron ion site is provided.Li(LixFe1-x)PO4 (the x=0.01 to 0.05)   [Formula 1]