Solid-State Battery Using Olivine Phosphate Electrodes

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Solution Overview

Problem

Solid-state rechargeable batteries face limitations in discharge capacity and operating potential, which hinder their broader application in various devices.

Innovation Solution

The use of phosphate materials with an olivine crystal structure, containing transition metals like Co, Mn, and Fe, in electrode layers, along with a solid electrolyte layer, enhances discharge capacity and operating potential by forming a solid solution with negative electrode active materials, and ensures robustness against polarity reversal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional solid-state battery structures are used, then the battery structure is simple, but the discharge capacity and operating potential are limited

Engineering Contradiction:
Improvedischarge capacityVSAvoidbattery structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The battery is divided into multiple electrode layers (positive and negative electrodes) with solid electrolyte layers interposed between them. This multilayer segmentation allows for increased discharge capacity while maintaining a manageable structural complexity through systematic arrangement of functional layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite materials including phosphates with olivine crystal structure containing transition metals (Co, Mn, Fe) in the electrode layers, combined with solid electrolyte materials. This composite material approach enhances both discharge capacity and operating potential while providing structural stability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If phosphate materials with transition metals are used in electrode layers, then discharge capacity and operating potential increase, but manufacturing complexity increases

Engineering Contradiction:
Improvedischarge capacityVSAvoidmanufacturing process
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent utilizes controlled firing processes at specific temperature ranges to synthesize the phosphate materials with olivine crystal structure. By optimizing firing temperature and atmosphere parameters, the manufacturing process achieves the desired material properties while maintaining practical ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If multilayer structure is employed, then energy density increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improveenergy densityVSAvoidlayer thickness control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The battery structure is segmented into multiple thin layers of positive electrodes, solid electrolytes, and negative electrodes. This segmentation enables high energy density through increased active material content while the systematic layering approach provides manufacturing tolerances that balance precision requirements with production feasibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration significantly increases discharge capacity and operating potential, ensuring reliable battery performance and practical usability even with unintentional polarity connection, while maintaining cost-effectiveness through controlled firing processes.

Implementation Method 1

The use of phosphate materials with an olivine crystal structure, containing transition metals like Co, Mn, and Fe, in electrode layers, along with a solid electrolyte layer, enhances discharge capacity and operating potential by forming a solid solution with negative electrode active materials

Methodology Applied
Scientific EffectSolid solution formation: Solid Solution Strengthening

Data Source

PatentUS11258095B2Solid-state rechargeable battery
Publication Date: 2022.02.22 TAIYO YUDEN KK
  • US11258095B2 patent drawing
  • US11258095B2 patent drawing

AI summary

A solid-state rechargeable battery includes a pair of electrode layers and a solid electrolyte layer interposed between the pair of electrode layers. The pair of electrode layers each includes a phosphate having an olivine crystal structure. The phosphate contains a transition metal and lithium.