Omniphobic Coating for Hearing Aid Receiver Wax Blockage

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Solution Overview

Problem

Hearing assistance devices, such as hearing aids, face issues with the accumulation of wax, moisture, and other foreign materials that can block sound reception apertures and damage transducers, leading to reduced longevity and increased maintenance needs.

Innovation Solution

The application of omniphobic and hydrophilic coatings on critical surfaces and components of hearing assistance devices, including wax traps and internal barriers, to repel and absorb unwanted substances, thereby preventing blockages and extending device lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If protective screens such as wax guards or microphone covers are used, then protection against foreign material is improved, but occlusion and blockage of apertures still occur

Engineering Contradiction:
Improveprotection against foreign materialVSAvoidocclusion and blockage of apertures
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies omniphobic coatings to change the surface properties of protective screens and internal components. This parameter change in surface chemistry reduces the adhesion of waxy and oily substances, preventing accumulation and blockage while maintaining the protective function of the screens

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structures combining protective screens with omniphobic coating layers. This composite approach integrates the mechanical protection of physical barriers with the chemical resistance of specialized coatings, achieving both protection and anti-fouling properties

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If hearing assistance devices are used in the ear canal, then sound reception is improved, but accumulation of wax and moisture on surfaces occurs

Engineering Contradiction:
Improvesound receptionVSAvoidaccumulation of wax and moisture
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The patent modifies surface parameters by applying omniphobic and hydrophilic coatings to internal surfaces of the device. These parameter changes create surfaces that repel waxy substances and control moisture accumulation, reducing buildup while preserving acoustic performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The omniphobic and hydrophilic coatings act as intermediary layers between the device components and foreign materials. These intermediate surfaces prevent direct contact and adhesion between waxy substances and device surfaces, facilitating easier cleaning and maintenance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If transducers are exposed to foreign material, then device functionality is maintained, but damage to transducers occurs over time

Engineering Contradiction:
Improvedevice functionalityVSAvoidlongevity of transducers
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The patent applies omniphobic coatings as a protective cushioning layer on transducer surfaces before foreign material can cause damage. This preliminary protection prevents waxy and oily substances from directly contacting and degrading the transducer elements, extending their operational life

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of omniphobic and hydrophilic coatings effectively reduces the accumulation of wax and moisture, enhancing the longevity of hearing assistance devices, improving sound reception, and reducing maintenance costs by preventing damage and blockages.

Implementation Method 1

coating of at least one surface of a hearing assistance device, such as a hearing aid, with an omniphobic coating

Methodology Applied
Scientific EffectOmniphobic effect: Hydrophobe

Implementation Method 2

at least one surface includes a hydrophilic coating

Methodology Applied
Scientific EffectHydrophilic effect: Hydrophile

Data Source

PatentEP2348757B1Foreign material mitigation for hearing assistance device components
Publication Date: 2015.11.04 STARKEY LABORATORIES INC
  • EP2348757B1 patent drawingFigure 1A
  • EP2348757B1 patent drawingFigure 1B
  • EP2348757B1 patent drawingFigure 2

AI summary

Disclosed herein, among other things, are methods and apparatus for mitigating foreign material buildup for hearing assistance device components. The present subject matter includes coating of at least one surface of a hearing assistance device, such as a hearing aid, with an omniphobic coating, a hydrophilic coating, or a combination of omniphobic and hydrophilic coatings designed to reduce the unwanted effects of wax, moisture and other foreign materials. In various embodiments at least one surface of a receiver with a wax trap or waxceptor in a receiver tube is coated with an omniphobic coating. In various embodiments the present subject matter includes an internal barrier disposed near a receiver in the receiver tube in addition to the wax trap or waxceptor. In various embodiments the internal barrier is coated with an omniphobic coating. In various embodiments at least one surface includes a hydrophilic coating.