On-Chip Helix Antenna Gain via 3D Electrode Stacking

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Solution Overview

Problem

Conventional on-chip patch antennas for millimeter wave communication have limited performance with low gain (about 5 dBi) and large size, which are costly and inefficient for system-on-chip applications.

Innovation Solution

The design of an on-chip rectangular helix antenna with folded grounding and implementation in a micro-electromechanical system (MEMS) or extended waveguide, which includes upper and lower electrodes connected by side electrodes, providing a continuous spiraling electrode structure with improved directivity and gain, and utilizing a dielectric waveguide to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional patch antenna is used for millimeter wave communication, then the antenna can be integrated on-chip, but the gain is limited to about 5 dBi and the size is large

Engineering Contradiction:
Improveantenna gainVSAvoidantenna size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional two-dimensional patch antenna to a three-dimensional helical structure by adding vertical dimension through multiple stacked layers and folded grounding. This dimensional change enables the antenna to achieve higher gain (10 dBi or more) while maintaining a compact footprint on the chip, effectively resolving the contradiction between gain improvement and size reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where the helical antenna pattern is formed by stacking multiple electrode layers vertically, with each layer containing electrodes that spiral around a central axis. The folded grounding structure further nests conductive paths within the limited chip area, allowing the antenna to pack more electrical length into a smaller physical footprint, thereby achieving higher gain without proportionally increasing size.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the antenna size is reduced for better integration, then chip area is saved, but antenna performance and gain are degraded

Engineering Contradiction:
Improvechip areaVSAvoidantenna performance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

By exploiting the vertical dimension through stacked electrode layers and folded grounding, the patent achieves an effective electrical length sufficient for high-performance antenna operation within a reduced horizontal footprint. This allows the antenna to maintain or improve gain performance while occupying less chip area compared to conventional planar designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a composite structure combining multiple conductive layers, dielectric materials, and folded grounding paths to create a helical antenna system. This composite approach enables the antenna to achieve high gain performance in a compact form factor by optimizing the interaction between different materials and structural elements within the limited chip area.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9728847B2On-chip helix antenna
Publication Date: 2017.08.08 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9728847B2 patent drawing
  • US9728847B2 patent drawing
  • US9728847B2 patent drawing

AI summary

An antenna includes a plurality of upper electrodes in a first metal layer, a plurality of lower electrodes in a second metal layer, a plurality of side electrodes connecting the upper electrodes with the lower electrodes, and a ground structure. The upper electrodes, the lower electrodes and the side electrodes form one continuous electrode. The continuous electrode extends in a first direction away from a reference plane over a substrate. The upper electrodes extend in a second direction different from the first direction. The upper electrodes, the lower electrodes, and the side electrodes are embedded within a waveguide structure that includes a dielectric material. The substrate has a length extending in the first direction greater than a length the continuous electrode extends in the first direction. The waveguide structure includes a portion of the substrate in a region beyond the length of the continuous electrode in the first direction.