On-Timing Circuit With Pseudo-Ripple for Stable Switching Power Supply

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Solution Overview

Problem

Conventional switching power supply devices with COT control systems using ceramic capacitors with low ESR face instability in output voltage control due to insufficient ripple voltage and noise interference, especially when input voltage varies widely, such as in vehicle applications.

Innovation Solution

A switching power supply device with an on-timing generation circuit that includes an error amplifier, common voltage generation, and ripple signal generation units to produce differential signals for accurate on-timing control, improving signal-to-noise ratio and stabilizing output voltage across varying input voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a ceramic capacitor with low ESR is used for smoothing output voltage, then the power supply device can operate with a wide range of input voltages, but sufficient ripple voltage cannot be obtained and output voltage control becomes unstable

Engineering Contradiction:
Improveinput voltage rangeVSAvoidoutput voltage control stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a pseudo-ripple injection circuit as an intermediary component that generates artificial ripple voltage and adds it to the feedback signal. This mediator compensates for the insufficient natural ripple voltage caused by low-ESR ceramic capacitors, enabling stable output voltage control while maintaining the ability to operate with wide input voltage ranges.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the feedback signal parameters by injecting a pseudo-ripple voltage component. This changes the characteristics of the feedback signal to include sufficient ripple content, thereby enabling stable PWM control operation even when using low-ESR ceramic capacitors that would otherwise produce insufficient natural ripple voltage.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional COT control is used with low ESR ceramic capacitors, then device complexity is reduced, but control stability deteriorates due to insufficient ripple voltage

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidcontrol stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The pseudo-ripple injection circuit serves as an intermediary that adds minimal complexity to the control system. By injecting a simple artificial ripple signal into the feedback path, it provides sufficient ripple voltage for stable control without requiring complex circuit modifications or additional control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If pseudo-ripple injection is used to generate sufficient ripple voltage, then output voltage control stability is improved, but device complexity increases due to additional circuit components

Engineering Contradiction:
Improveoutput voltage control stabilityVSAvoidcircuit component count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the pseudo-ripple injection function with the existing feedback circuitry. The injection circuit is integrated into the feedback signal path, combining multiple functions (ripple generation, signal addition, and feedback provision) into a unified circuit structure that minimizes additional component count and overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If ripple voltage is enhanced for stable control, then noise interference increases and common mode noise resistance decreases

Engineering Contradiction:
Improvecontrol stabilityVSAvoidnoise interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs feedback mechanisms where the pseudo-ripple injection is controlled based on the actual output voltage conditions. The feedback loop monitors the system state and adjusts the injection level accordingly, ensuring sufficient ripple for stable control while preventing excessive injection that would amplify noise interference and reduce common mode noise resistance.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12580482B2Switching power supply device
Publication Date: 2026.03.17 DENSO CORP
  • US12580482B2 patent drawing
  • US12580482B2 patent drawing
  • US12580482B2 patent drawing

AI summary

A switching power supply device includes an on-timing generation circuit that generates an on-timing signal for turning on a switching element. The on-timing generation circuit includes: an error amplifier that outputs an error amplification signal obtained by amplifying a difference between a feedback voltage and a reference voltage; a common voltage generation unit that generates a common voltage; a ripple signal generation unit that generates a forward phase ripple signal and a reverse phase ripple signal; and a comparator that generates the on-timing signal by comparing a pair of differential signals generated based on the error amplification signal, the common voltage, the forward phase ripple signal and the reverse phase ripple signal.