Onboard 3D Tire Inspection for Hidden Sidewall and Tread Defects

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Solution Overview

Problem

Current systems fail to provide frequent and accurate tire inspections for self-driving and autonomous vehicles, as human inspection is less frequent and costly, and tire damage may not be visible from a curbside view, posing safety risks.

Innovation Solution

A three-dimensional onboard stereoscopic imaging and inspection system captures and processes images of tire treads and sidewalls, detecting defects and sending alerts and maintenance requests, integrating with vehicle displays and communication systems for real-time monitoring and external reporting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If human inspection of vehicle tires is used, then labor costs are incurred and inspection frequency is reduced, but tire safety monitoring is insufficient and defects not visible from curbside view are missed

Engineering Contradiction:
Improvetire safety monitoringVSAvoidinspection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The tire inspection system performs self-monitoring through onboard sensors and imaging units that automatically detect tire pressure, temperature, and visual defects without requiring human intervention. The system serves itself by continuously monitoring its own tire conditions and triggering maintenance alerts autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual human inspection with automated electronic systems including stereoscopic imaging units, pressure sensors, temperature sensors, and image processing algorithms. This substitution eliminates the need for physical human examination while providing continuous, comprehensive monitoring of tire conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If frequent tire inspections are implemented, then tire safety is improved, but labor costs and operational complexity increase

Engineering Contradiction:
Improvetire inspection accuracyVSAvoidinspection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The tire monitoring system operates continuously throughout vehicle operation, with sensors constantly measuring pressure and temperature, and imaging units capturing tire conditions in real-time. This continuous monitoring eliminates the need for periodic manual inspections while maintaining constant awareness of tire status.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system incorporates feedback mechanisms where sensor data and image analysis results are processed by control units that compare current tire conditions against safety thresholds. When deviations are detected, the system automatically generates maintenance alerts and notifies relevant personnel, creating a closed-loop monitoring system.

Inventive Principle:
Principle #23Feedback

3Difficulty of detecting and measuring

If stereoscopic imaging units are installed on each tire, then comprehensive tire defect detection is achieved, but device complexity and installation requirements increase

Engineering Contradiction:
Improvedefect detection capabilityVSAvoidimaging system complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into independent modular units, with each tire equipped with its own stereoscopic imaging unit, pressure sensor, and temperature sensor. This segmentation allows for independent installation and operation of each tire's monitoring system, simplifying the overall implementation while providing comprehensive coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging units and sensors are designed with multi-functionality, serving multiple purposes including defect detection, wear monitoring, and condition assessment. The stereoscopic imaging system captures both visual defects and three-dimensional surface characteristics, eliminating the need for separate specialized devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12112464B2Apparatus and method for onboard stereoscopic inspection of vehicle tires
Publication Date: 2024.10.08 LEVIN GARY B
  • US12112464B2 patent drawing
  • US12112464B2 patent drawing
  • US12112464B2 patent drawing

AI summary

An autonomous and non-autonomous vehicle tire imaging and inspection system and methods thereof installed onboard a vehicle providing frequent status for inner and outer tire sidewalls, tire tread wear and tread depth, recorded in memory, transmitted to an onboard diagnostics unit, displayed on a dashboard and optionally transmitted to a network. Autonomous and non-autonomous vehicle vehicles may require passing a safety compliance inspection before driving and receive an insurance compliance approval to operate said vehicles.