One-Hand Lawn Mower Chassis With Rear Steering Stability

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Solution Overview

Problem

Existing lawnmowers are not optimally designed for maneuverability and one-handed operation in small urban gardens with uneven terrain, often requiring significant effort and precision due to inconsistent steering behavior and wheel slippage.

Innovation Solution

A chassis design with non-steerable front wheels and a steerable rear wheel, combined with a tiltable and pivotable handlebar, allowing for improved maneuverability and one-handed operation by defining an instantaneous center of rotation through the front wheels, ensuring consistent steering and minimal slippage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If four rigid, non-steerable wheels are used at the corners of the chassis, then the lawnmower has stable support, but maneuverability is poor and steering requires significant force

Engineering Contradiction:
Improvestable supportVSAvoidmaneuverability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent divides the wheel configuration into two functional groups: two steerable rear wheels for maneuverability and two non-steerable front wheels for stable support. This segmentation allows each wheel pair to perform its specialized function without compromising the other, resolving the contradiction between stability and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of the conventional configuration with steerable front wheels and fixed rear wheels, the patent inverts the steering function to the rear wheels. This inversion allows the front wheels to provide stable, fixed support while the rear wheels handle all steering operations, improving both maneuverability and operational ease.

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If the handlebar is rigidly connected to the chassis, then the structure is simple, but precise positioning requires frequent lifting of the machine

Engineering Contradiction:
Improvestructure simplicityVSAvoidpositioning precision
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent introduces dynamic articulation between the handlebar and chassis through pivoting and tilting joints. This allows the handlebar to move independently relative to the chassis, providing the operator with precise control over the lawnmower's positioning without requiring lifting, while maintaining operational simplicity.

Inventive Principle:
Principle #15Dynamics

3Force

If significant force is applied to steer the lawnmower, then steering is achieved, but wheel slippage occurs on uneven terrain

Engineering Contradiction:
Improvesteering forceVSAvoidsteering consistency
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent segments the steering function to only the rear wheels, which are equipped with steerable mechanisms. This segmentation allows steering forces to be applied more efficiently through the articulated handlebar to the rear wheels, reducing slippage on uneven terrain while maintaining consistent steering behavior.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4494438B1Electric lawn mower with one-hand guide bar
Publication Date: 2025.11.19 AL KO GERATE
  • EP4494438B1 patent drawingFigure 1~2
  • EP4494438B1 patent drawingFigure 3~4
  • EP4494438B1 patent drawingFigure 5

AI summary

The invention relates to an electric lawnmower (1) comprising a chassis (2) and a handlebar (3) pivotally connected to the chassis (2). The chassis (2) has a front end (F) extending forward in the intended direction of travel (X) and a rear end (R) extending backward, between which a mowing unit (4) is arranged. At the front end (F), it has a first rigid front wheel (5a) on the left side and a second rigid front wheel (5b) on the right side, each rotatable about a first axis of rotation (A) oriented transversely to the intended direction of travel (X). At the rear end (R), the chassis (2) has a steerable trailing wheel carrier (6) pivotally mounted about a vertical steering axis (L) relative to the chassis (2). At least one rear wheel (7) is rotatably mounted on the trailing wheel carrier (6) on a second horizontal axis of rotation (B).The second pivot axis (B) on the trailing wheel carrier (6) is offset by an axis offset (D) relative to the steering axis (L). The grab handle (3) is pivotally mounted on the chassis (2) via a hinge joint (8) with a substantially horizontal pivot axis (S). The grab handle is connected to the hinge joint (8) via a tilting joint (9).