One-Pass Fabric Inkjet Printing with Pre-Humidified Surfaces
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Solution Overview
Problem
The one-pass inkjet recording method struggles to form a definite image on absorbable recording media due to ink spreading and edge effects caused by varying degrees of wetting and penetration of inks into the cloth.
Innovation Solution
The method involves pre-humidifying the recording medium to the same degree of wetting as the ink droplets, ensuring that all inks spread and penetrate uniformly, thereby eliminating ink edge effects and achieving a clear image.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If one-pass inkjet recording method is used to form image on absorbable recording medium, then productivity is improved, but image definition deteriorates due to ink spreading and edge effects
Solution Approach 1:
The patent applies preliminary action by pre-humidifying the recording medium before inkjet recording. This preliminary treatment ensures uniform wetting of the medium, which prevents ink from spreading unevenly during the one-pass recording process. The pre-humidification creates consistent absorption conditions across the entire recording area, thereby maintaining image definition while enabling high-speed one-pass printing.
2Reliability
If ink is ejected onto dry absorbable medium, then ink penetration occurs, but image definition deteriorates due to varying wetting degrees and edge effects
Solution Approach 1:
The patent changes the physical parameter of the recording medium by controlling its humidity level before ink application. By pre-humidifying the medium to a specific moisture content, the patent ensures that all areas of the medium have identical wetting properties. This parameter control prevents edge effects and ensures uniform ink penetration, thereby maintaining both reliable ink absorption and high image definition.
3Manufacturing precision
If penetrant is applied to wet cloth for ink suppression, then ink spread is reduced, but image density becomes insufficient due to excessive wetting
Solution Approach 1:
The patent precisely controls the humidity parameter of the recording medium, applying only the necessary amount of moisture to prevent ink spread. By optimizing the pre-humidification level, the patent achieves uniform ink absorption without excessive wetting. This controlled parameter approach ensures both sharp image edges and sufficient ink concentration for adequate image density.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach allows for the formation of a definite image on absorbable recording media by maintaining consistent wetting conditions, preventing ink edge effects and ensuring high image definition.
Implementation Method 1
a predetermined volume of humidified air, obtained by evaporating a predetermined amount of water in a predetermined time, is fed
Implementation Method 2
the surface of the recording medium is wetted by the humidified air
Data Source
Figure 1
Figure 2A~2C
Figure 3A~3C
AI summary
The present invention forms an image on the surface of an aqueous medium-absorbing print medium (fabric) by discharging two or more kinds of ink comprising an aqueous medium and a colorant in a single scan of an inkjet head over a fabric. The ink is discharged after humidifying the surface of the fabric, prior to discharging ink on the fabric, to a degree that corresponds to the wetting that results from ink discharge.