One-Piece Guardrail Post Base for Flexible Mounting Styles
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Solution Overview
Problem
Existing guardrail systems require separate fixing bases for different mounting styles, lacking versatility and flexibility in installation direction.
Innovation Solution
A monobloc base with a flat sole, housing, and parallel extensions featuring through holes and grooves allows for versatile mounting of guardrail uprights in French, English, or offset English styles, secured by a bolt through the through holes and with collars fitting into grooves for reinforcement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If separate fixing bases are used for different mounting styles (French, English, offset English), then each mounting style can be properly supported, but the device complexity and number of components increases
Solution Approach 1:
The base is designed with a universal structure that can accommodate multiple mounting styles (French, English, and offset English) through a single component. The base includes a flat sole for surface mounting, extensions with through holes for offset mounting, and a housing with grooves for receiving collars in various configurations, allowing one base to perform multiple mounting functions that previously required separate specialized bases
Solution Approach 2:
The base is segmented into distinct functional zones: a flat sole for surface contact, extensions with through holes for bolt fixation, and a housing with grooves for collar reception. This segmentation allows each zone to serve specific mounting requirements while being integrated into a single base component, enabling versatile mounting styles without requiring multiple separate bases
2Adaptability or versatility
If multiple specialized bases are used for different mounting configurations, then each configuration is optimized, but the ease of manufacture decreases due to requiring multiple unique parts
Solution Approach 1:
The base is designed with a universal structure that can accommodate multiple mounting styles (French, English, and offset English) through a single component. The base includes a flat sole for surface mounting, extensions with through holes for offset mounting, and a housing with grooves for receiving collars in various configurations, allowing one base to perform multiple mounting functions that previously required separate specialized bases
3Ease of manufacture
If a single base design is used for all mounting styles, then manufacturing is simplified, but the adaptability to different mounting configurations is reduced
Solution Approach 1:
The base is designed with a universal structure that can accommodate multiple mounting styles (French, English, and offset English) through a single component. The base includes a flat sole for surface mounting, extensions with through holes for offset mounting, and a housing with grooves for receiving collars in various configurations, allowing one base to perform multiple mounting functions that previously required separate specialized bases
Solution Approach 2:
The base is segmented into distinct functional zones: a flat sole for surface contact, extensions with through holes for bolt fixation, and a housing with grooves for collar reception. This segmentation allows each zone to serve specific mounting requirements while being integrated into a single base component, enabling versatile mounting styles without requiring multiple separate bases
4Reliability
If conventional bases without grooves are used, then the structure is simpler, but the stability and reinforcement of the guardrail post fixing is reduced
Solution Approach 1:
The base is segmented into distinct functional zones: a flat sole for surface contact, extensions with through holes for bolt fixation, and a housing with grooves for collar reception. This segmentation allows each zone to serve specific mounting requirements while being integrated into a single base component, enabling versatile mounting styles without requiring multiple separate bases
Data Source
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AI summary
The single-piece base, for a guardrail upright having at least one collar, comprises: - a flat sole comprising at least one hole for fixing to a surface against or on which the guardrail upright is fixed and - a housing for the upright, between two extensions parallel and perpendicular to the flat sole, opening onto an opening at one end of the extensions opposite the flat sole, each extension having a through hole, the axes of the through holes being coincident. The flat sole has an axis called the "longitudinal axis" and an axis called the "generatrix" parallel to the housing and perpendicular to the longitudinal axis. The housing comprises at least one groove parallel to the axis of the generatrices formed in at least one extension, each groove being configured to receive a collar of the guardrail upright.