One-Piece Pier Support System for Foundation Stabilization
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Solution Overview
Problem
Traditional pier support systems are prone to instability and breakage due to offset loading, complex installation processes, and require multiple adjusting components that can be loose and time-consuming to manage, especially when foundations are uneven or shift.
Innovation Solution
A one-piece or one-part pier support system with a base pier cylinder, upper pier cylinder, receptor nut, adjustment nut, and stud, where all sections are fixedly attached via welding or threading, eliminating the need for assembly during use and providing a strong, adjustable mechanism for stabilizing and lifting foundations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional pier systems use multiple separate parts and adjusting components, then the system can be adjusted to fit uneven foundations, but the installation becomes complicated and time-consuming
Solution Approach 1:
The patent combines multiple separate pier components (pier sections, adjusting components, shims, lifting plates) into a single integrated one-piece pier structure. This merging eliminates the need for assembly during installation while maintaining the ability to adjust to uneven foundations through built-in adjustment mechanisms that are pre-integrated into the monolithic structure.
2Ease of operation
If traditional pier systems use multiple separate parts, then the components can be individually adjusted, but the adjusting components become loose and fall off when the structure moves
Solution Approach 1:
By integrating the adjustment mechanism directly into the one-piece pier structure, the adjusting components are no longer separate parts that can become loose or detach. The adjustment functionality is built into the monolithic structure itself, ensuring that adjustments remain stable and secure even when the structure experiences movement or settling.
3Ease of manufacture
If traditional pier sections are connected through threaded ends, then the piers can be assembled, but the connection points are expensive to manufacture and complicated to install
Solution Approach 1:
The one-piece construction eliminates the need for separate connection points, threaded ends, or assembly operations. The entire pier is manufactured as a single monolithic structure, removing all connection interfaces and their associated manufacturing and installation complexities.
4Ease of operation
If pier segments are merely screwed or bolted together, then the installation is simpler, but the connection points collapse under extreme compressive loads
Solution Approach 1:
By creating a continuous one-piece structure, the pier eliminates weak connection points that would collapse under load. The monolithic construction provides uniform strength throughout the entire pier length, able to withstand extreme compressive loads without the failure points inherent in segmented assemblies.
5Reliability
If traditional pier systems require attachment and calculation for adjusting components, then the piers can be secured to the foundation, but the process becomes complicated and time-consuming
Solution Approach 1:
The one-piece pier integrates the attachment mechanism directly into the monolithic structure, eliminating separate attachment steps. The pier is designed to be installed as a single unit that directly engages with the foundation, removing the need for separate attachment operations and complex calculations.
6Ease of operation
If traditional pier systems use loose adjusting components, then the components can be easily positioned, but they fall off when the structure heaves or shifts
Solution Approach 1:
The adjusting mechanism is integrated into the one-piece pier structure rather than being separate loose components. This integration ensures that adjustment elements remain securely positioned within the monolithic structure and cannot detach or fall off during structure movement, while still allowing for easy positioning during installation.
Data Source
AI summary
The present invention relates to a pier support system that provides for efficient and effective stabilization and lifting of foundations and structures. The present invention relates to a one-piece or one-part pier support system that provides for efficient and effective stabilization and lifting of foundations and structures. The present invention relates to methods of using one-piece of one-part pier support systems that are efficient and effective in stabilizing and lifting foundations and structures.