One-Way Transparent Optical System for Emissive Displays

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Solution Overview

Problem

Existing methods for preventing glare and contrast decrease in emissive display devices, such as organic electroluminescent (EL) displays, often result in reduced optical efficiency and brightness due to the use of polarizers and ¼ waveplates, which limit both external and internal light emission.

Innovation Solution

A one-way transparent optical system is fabricated by forming a black body layer on a transparent substrate, patterning light-absorbing materials, and creating protrusion structures with a convex lens shape to refract and absorb external light while allowing internal light to pass without significant loss, using a method that includes heating and carbonizing photoresist, etching, and forming metallic layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a polarizer and 1/4 waveplate are used to prevent glare and contrast decrease, then external light reflection is suppressed, but internal light emission is limited to about 50%

Engineering Contradiction:
Improveexternal light reflectionVSAvoidinternal light emission
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The optical system is segmented into multiple functional layers: antireflective coating layer, polarizer layer, 1/4 waveplate layer, and light-absorbing material layer. Each layer performs a specific function to collectively solve the contradiction between suppressing external light reflection and maintaining internal light emission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers have different optical properties optimized for specific functions: the antireflective coating minimizes surface reflection, the polarizer filters polarization states, the 1/4 waveplate converts polarization, and the light-absorbing material selectively absorbs external light while allowing internal light to pass through.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If a light-absorbing material is used to prevent glare, then manufacturing cost is reduced, but internal light generated in the organic light-emitting layer is also absorbed

Engineering Contradiction:
Improvemanufacturing costVSAvoidinternal light emission
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

A polarizer layer is introduced as an intermediary between the light-absorbing material and the organic light-emitting layer. The polarizer selectively transmits polarized light, allowing internally generated polarized light to pass through while blocking unpolarized external light that reaches the light-absorbing material.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a semi-transmission layer and total reflection layer are used for glare prevention, then external light reflection is controlled, but part of internal light is reflected and extinguished

Engineering Contradiction:
Improveexternal light reflectionVSAvoidinternal light loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The polarizer layer is positioned to act on light before it reaches the reflection layers. By converting the polarization state of external light and allowing polarized internal light to pass through, the polarizer prevents unnecessary interaction with the reflection layers, thereby reducing internal light loss.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively intercepts external light, minimizes glare, maintains high internal light efficiency, and increases display brightness by nearly 80% while simplifying the structure and reducing manufacturing costs compared to prior methods.

Implementation Method 1

heating and carbonizing the photoresist to form a black body layer

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Implementation Method 2

forming protrusion structures having, for example, a shape of a convex lens for refracting incident light toward a corresponding light-absorbing material

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

external light is effectively intercepted

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 4

internal light passes nearly without loss

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS7329553B2Method of fabricating one-way transparent optical system
Publication Date: 2008.02.12 SAMSUNG ELECTRONICS CO LTD
  • US7329553B2 patent drawing
  • US7329553B2 patent drawing
  • US7329553B2 patent drawing

AI summary

A method of fabricating a one-way transparent optical system by which external light is effectively intercepted and internal light passes nearly without loss is provided. The method includes: forming a photoresist on an upper surface of a transparent substrate; heating and carbonizing the photoresist to form a black body layer; patterning the black body layer to form a plurality of light-absorbing materials on the transparent substrate; and forming protrusion structures having a shape of a convex lens shape for refracting incident light toward a corresponding light-absorbing material of the light-absorbing materials, on the transparent substrate on which the light-absorbing materials are formed.