Op-Amp Output Stage Dynamic Current Limiting for SOA Compliance

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Solution Overview

Problem

Operational amplifiers with fixed current limiting techniques unnecessarily cap the current sourcing or sinking capabilities across a significant portion of their operating range, especially at lower output voltages, due to limitations in safe operation area (SOA) and heat dissipation, which restricts the performance of power MOSFETs as they become smaller.

Innovation Solution

The implementation of a dynamic current limit circuit that senses the output voltage of an operational amplifier and adjusts the gate voltage of an output stage MOS device to increase current flow at lower voltages while limiting it at higher voltages, without using complex feedback loops or control algorithms, using a combination of MOS devices and a voltage clamp circuit to manage current within SOA/heat dissipation limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed current limiting techniques are used, then MOS devices are protected from excessive current at higher voltages, but current sourcing or sinking capabilities are unnecessarily capped at lower output voltages

Engineering Contradiction:
ImproveMOS device protectionVSAvoidcurrent sourcing or sinking capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements a dynamic current limit circuit that adjusts the current limiting threshold based on the output voltage level. When the output voltage is low, the circuit allows higher current flow; when the output voltage is high, it enforces stricter current limiting. This dynamic adjustment resolves the contradiction by making the current limit adaptive rather than fixed, thereby protecting MOS devices at high voltages while maximizing current capability at low voltages.

Inventive Principle:
Principle #15Dynamics

2Reliability

If current limiting is applied to ensure safe operation area, then heat dissipation limits are respected, but operational performance is restricted

Engineering Contradiction:
Improvesafe operation area complianceVSAvoidoperational performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the current limiting parameter dynamically based on operating conditions. The current limit is not a fixed value but varies with output voltage, allowing the system to operate at higher currents when safe (low voltage conditions) and enforce lower limits when necessary (high voltage conditions). This parameter adaptation resolves the contradiction between reliability and performance.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If power metal-oxide semiconductor field-effect transistors are scaled down, then integration density increases, but safe operation area becomes more limited

Engineering Contradiction:
Improveintegration densityVSAvoidsafe operation area
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The dynamic current limit circuit compensates for the reduced safe operation area of scaled-down MOSFETs by adapting the current limit to operating conditions. Since smaller MOSFETs have more restricted SOA, the circuit ensures they operate within safe boundaries at high voltages while still allowing maximum current capability at low voltages, thus enabling the use of smaller, more densely integrated devices without sacrificing reliability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows operational amplifiers to sink or source higher currents at lower output voltages while preventing excessive current that could damage MOS devices at higher voltages, thereby enhancing operational performance without exceeding SOA/heat dissipation limits, as illustrated by increased current capabilities at lower voltages without compromising safety at higher voltages.

Implementation Method 1

The dynamic current limit circuit is configured to sense a drain voltage of the LV MOS device and increase a clamping voltage for the LV MOS device when the drain voltage of the LV MOS device is less than a threshold voltage

Methodology Applied
Scientific EffectVoltage sensing: Electric Field

Implementation Method 2

The voltage clamp circuit is coupled between the drain of the one of the plurality of series-connected MOS devices and a gate of the low voltage MOS device in the output stage of the operational amplifier. A gate to source voltage of the low voltage MOS device in the output stage of the operational amplifier is limited to the drain voltage of the one of the plurality of series-connected MOS devices

Methodology Applied
Scientific EffectVoltage clamping: Electric Field

Data Source

PatentUS11929717B2Dynamic current limit for operational amplifier
Publication Date: 2024.03.12 TEXAS INSTRUMENTS INC
  • US11929717B2 patent drawing
  • US11929717B2 patent drawing
  • US11929717B2 patent drawing

AI summary

An output stage of an operational amplifier includes a low voltage (LV) metal oxide semiconductor (MOS) device and a dynamic current limit circuit. An output current of the operational amplifier flows through the LV MOS device. The dynamic current limit circuit is configured to sense a drain voltage of the LV MOS device and increase a clamping voltage for the LV MOS device when the drain voltage of the LV MOS device is less than a threshold voltage.