On-Line Fault Detector for Operational Amplifier

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Solution Overview

Problem

Analog integrated circuits, such as those incorporating operational amplifiers, lack effective on-line fault detection methods, which can lead to device damage and system instability due to the absence of comparable testing techniques to digital ICs, resulting in increased production costs and potential hazards.

Innovation Solution

An integrated circuit with an on-line fault detector and control circuitry that monitors the analog device during operation, utilizing various fault detectors and circuit breakers to detect and respond to faults, including self-test capabilities to ensure proper functioning of the fault detection system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If on-line fault detection is implemented in analog integrated circuits, then reliability and safety are improved, but device complexity and production costs increase

Engineering Contradiction:
Improvefault detection capabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fault detector is integrated directly into the analog integrated circuit die, merging the detection function with the monitored device. This integration reduces external components and interconnections, thereby limiting the increase in device complexity while achieving on-line fault detection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fault detector monitors the operational amplifier using its own internal circuitry and resources. The detector uses internal voltage references, comparators, and logic circuits that operate autonomously to detect fault conditions without requiring external testing equipment, thus improving reliability while controlling complexity through self-contained design.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If fault detection and protection circuitry is added to analog ICs, then damage prevention is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedevice damageVSAvoidcircuit fabrication
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The fault detector continuously monitors operational parameters (such as output voltage levels and differential input voltages) before damage can occur. By detecting abnormal conditions in advance and triggering protection circuitry, the system prevents damage without requiring extreme manufacturing precision, as the protection is proactive rather than reactive.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Protection circuitry including circuit breakers is pre-configured to activate when fault conditions are detected. This beforehand cushioning approach creates a safety margin that protects the operational amplifier and connected systems from damage, reducing the need for over-engineering with higher precision manufacturing requirements.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If continuous monitoring is performed during normal operation, then real-time fault detection is improved, but power consumption increases

Engineering Contradiction:
Improvereal-time detectionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The fault detector operates continuously during normal operation of the operational amplifier, providing uninterrupted monitoring of fault conditions. The detector uses low-power design techniques and efficient circuit topologies to maintain continuous detection capability while minimizing power consumption, enabling real-time reliability monitoring without excessive energy use.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS9714971B1Method for detecting a fault condition of an operational amplifier
Publication Date: 2017.07.25 MAXIM INTEGRATED PROD INC
  • US9714971B1 patent drawing
  • US9714971B1 patent drawing
  • US9714971B1 patent drawing

AI summary

A method for detecting a fault condition of an operational amplifier of an integrated circuit during operation includes operating an integrated circuit which includes an operational amplifier (op-amp) having a V+ input, a V− input and an op-amp output and an on-line fault detector electrically coupled to the V+ input and the V− input of the op-amp of the on-line fault detector, monitoring an operation of the op-amp with the on-line fault detector, and developing a fault signal at a fault detector output if the op-amp is in a fault condition as determined by the on-line fault detector.