Operational Amplifier Saturation Prevention Circuit

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Solution Overview

Problem

Existing current measurement circuits face challenges in preventing operational amplifier saturation and recovering from it quickly, especially when measuring low currents, due to large current detection resistors and parasitic capacitors, leading to prolonged stabilization times and potential saturation during sudden voltage changes.

Innovation Solution

A current measurement circuit with a saturation prevention and recovery circuit that includes shunt circuits with diodes and resistors connected in parallel with the current detection resistor, allowing for high-speed self-detection and control operations to adjust resistance dynamically and prevent amplifier saturation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a large resistance current detection resistor is used to measure low current, then measurement precision is improved, but the operational amplifier takes longer to recover from saturation and stabilize

Engineering Contradiction:
Improvelow current measurement precisionVSAvoidstabilization time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies dynamics by making the current detection resistance variable rather than fixed. The circuit dynamically switches between a large resistance value (for low current measurement precision) and a small resistance value (for fast stabilization) based on the operational amplifier's saturation state and current measurement requirements, resolving the contradiction between measurement precision and stabilization time

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the resistance parameter of the current detection resistor from a fixed large value to a variable value that can switch between large and small resistance states. This parameter change allows the circuit to optimize for either measurement precision or stabilization speed depending on the operating conditions

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a large resistance current detection resistor is used, then low current measurement capability is improved, but the load current cannot be large and stabilization is slow

Engineering Contradiction:
Improvelow current measurement capabilityVSAvoidload current stabilization speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The circuit dynamically adjusts the current detection resistance based on load current requirements. When high load current is needed, the resistance switches to a small value to enable fast stabilization and high productivity. When low current measurement is needed, the resistance switches to a large value for precise measurement capability

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If parasitic capacitors are present in the circuit, then circuit functionality is maintained, but large transient current flows during voltage changes causing operational amplifier saturation

Engineering Contradiction:
Improvecircuit functionalityVSAvoidoperational amplifier saturation prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by detecting the saturation state of the operational amplifier in advance and proactively switching the current detection resistance to a small value before the saturation fully develops. This preventive measure counteracts the harmful effect of transient current caused by parasitic capacitors during voltage changes

Inventive Principle:
Principle #9Preliminary anti-action

4Adaptability or versatility

If reed relays are used to switch current detection resistors, then resistance changing is achieved, but the operation speed is slow and saturation cannot be prevented in time

Engineering Contradiction:
Improveresistance range switching capabilityVSAvoidsaturation prevention speed
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent replaces the mechanical reed relay switching system with an electronic switching mechanism controlled by saturation detection circuitry. This substitution eliminates the mechanical inertia and slow response of reed relays, enabling rapid detection and response to saturation conditions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents operational amplifier saturation and reduces recovery time by dynamically adjusting resistance, enabling faster stabilization of load current and preventing amplifier saturation, even during sudden voltage changes.

Implementation Method 1

a shunt circuit including a diode and a resistor connected in parallel with the current detection resistor

Methodology Applied
Scientific EffectDiode switching: Diode

Data Source

PatentUS7994771B2Current measurement circuit, current detection circuit and saturation prevention and recovery circuit for operational amplifier
Publication Date: 2011.08.09 KEYSIGHT TECHNOLOGIES INC
  • US7994771B2 patent drawing
  • US7994771B2 patent drawing
  • US7994771B2 patent drawing

AI summary

A current measurement circuit includes: a constant-voltage loop circuit including an operational amplifier, and a first resistor for current detection connected to an output of the operational amplifier, the output of the operational amplifier being fed back to an inverting input terminal of the operational amplifier via the first resistor; a differential amplifier for current detection with an input of a voltage between both ends of the first resistor; and a saturation prevention and recovery circuit connected to the both ends of the first resistor for preventing saturation of the operational amplifier and/or accelerating recovery from the saturation thereof.