Op-Amp Voltage Sensing Circuit for Galvanic Isolation

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Solution Overview

Problem

Existing electrical metering systems require large and expensive instrument transformers for voltage sensing at higher voltages, which are cumbersome and inefficient, especially with the shift towards solid-state metering where burden is minimal.

Innovation Solution

A compact voltage sensing transformer operating in current mode, providing galvanic isolation and voltage input conditioning, which can be combined with a conventional control power transformer, allowing for smaller and less expensive designs suitable for electronic metering and protection devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional potential transformer is used for voltage sensing, then galvanic isolation is provided, but the transformer becomes very large and heavy

Engineering Contradiction:
Improvegalvanic isolationVSAvoidtransformer weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent replaces the conventional potential transformer with an operational amplifier-based voltage sensing circuit. The op-amp circuit uses high-impedance input buffering and voltage division to achieve voltage sensing without requiring a heavy transformer, thereby substituting a mechanical/electromagnetic system with an electronic system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an operational amplifier as an intermediary component between the high-voltage line and the metering circuit. The op-amp provides high-impedance buffering and signal conditioning, enabling accurate voltage sensing while maintaining galvanic isolation through its input impedance characteristics rather than through transformer coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a potential transformer is oversized to maintain accuracy, then voltage measurement precision is improved, but device size and cost increase

Engineering Contradiction:
Improvevoltage measurement accuracyVSAvoidtransformer size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent replaces the oversized potential transformer with a compact operational amplifier circuit that achieves accurate voltage measurement through high-impedance input buffering and precision voltage division. This electronic approach eliminates the need for large transformer cores and windings while maintaining measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using high-impedance input buffering and precision voltage division ratios instead of transformer turns ratios. This allows accurate voltage sensing with minimal burden on the measurement circuit, eliminating the need for oversized transformers.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If a voltage divider circuit is used directly from the line, then device size is reduced, but galvanic isolation is lost

Engineering Contradiction:
Improvecircuit sizeVSAvoidgalvanic isolation
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent introduces an operational amplifier as an intermediary between the voltage divider circuit and the metering input. The op-amp's high input impedance acts as a buffer that maintains galvanic isolation while allowing the compact voltage divider circuit to function accurately without directly loading the high-voltage line.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes the transformer-based isolation mechanism with an operational amplifier-based isolation approach. The op-amp provides electrical isolation through its high input impedance characteristics, enabling direct voltage division from the line while maintaining safety isolation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If instrument transformers are used to step down high voltage, then voltage sensing accuracy is maintained, but cost and device size increase

Engineering Contradiction:
Improvevoltage sensing accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive instrument transformers with operational amplifier-based voltage sensing circuits. The op-amp circuit uses standard electronic components and precision voltage division to achieve accurate voltage sensing at a fraction of the cost of conventional instrument transformers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses inexpensive operational amplifiers and passive components to replace costly instrument transformers. The electronic circuit components are much cheaper than precision-wound transformers while providing equivalent or superior measurement accuracy for modern solid-state metering applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution offers significant cost and space savings by eliminating the need for oversized transformers, enabling efficient voltage sensing and input conditioning in electronic metering and protection devices, suitable for applications like meters, monitors, and relays.

Implementation Method 1

a primary winding of a transformer T1 through a current limiting resistor R1... A transformer T1 provides galvanic isolation between circuits coupled to the primary and secondary windings

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7928722B2Apparatus and method for voltage sensing in electrical metering systems
Publication Date: 2011.04.19 SCHNEIDER ELECTRIC USA INC
  • US7928722B2 patent drawing
  • US7928722B2 patent drawing
  • US7928722B2 patent drawing

AI summary

A voltage isolation circuit. The input voltage Vin is connected to a primary winding of a transformer T1 through a current limiting resistor R1. R1 is preferably sized such that the current flow in the primary at nominal input voltage is approximately 1 milliamp. Transformer T1 is wound as a current transformer with a fixed ratio between the primary and secondary windings. Thus, when 1 mA flows in the primary winding, 1 mA will also flow in the secondary winding. An inverting operational amplifier will continuously attempt to drive its inverting input to a zero potential through resistor R2. The voltage at Vout produced by the op-amp is a faithful replica of the voltage at Vin, but scaled according to the values selected for R1 and R2.