Opaque Sensor Cover for Pulse Oximeter Light Blocking

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Solution Overview

Problem

Non-invasive physiological sensors, such as pulse oximeters, often generate false readings due to ambient light detection when not in use, leading to distractions for medical personnel and potential damage or contamination in clinical environments.

Innovation Solution

A sensor cover made from opaque materials that can be attached to the sensor to block light and prevent false readings, featuring various attachment mechanisms like adhesives, static cling, or Velcro, which can be easily removed and reused to protect the sensor during shipment, storage, and use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the sensor is left attached to the monitor for quick monitoring, then setup time is reduced, but false readings occur due to ambient light detection

Engineering Contradiction:
Improvesetup timeVSAvoidreading accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The sensor cover is pre-attached to the sensor before use, and remains in place until the sensor is ready to be applied to a patient. This preliminary protective action prevents false readings from ambient light during storage and transport, while allowing quick deployment when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor cover is designed as a separate removable component that can be easily detached from the sensor when needed. This allows the protective function to be extracted when no longer required, enabling quick sensor deployment without permanent modifications to the sensor assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the sensor cover is made opaque to block light, then false readings are prevented, but the cover material and attachment mechanisms increase device complexity

Engineering Contradiction:
Improvereading accuracyVSAvoidcover structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor cover is designed to provide light blocking only where needed - specifically over the photodetector and light-emitting diode areas. The cover material is opaque in these critical regions while maintaining simplicity in overall structure, attaching via basic adhesive or static cling without complex mechanisms.

Inventive Principle:
Principle #3Local quality

3Reliability

If the sensor cover uses adhesive attachment for secure fitting, then the cover remains in place during use, but removal may damage the sensor or leave residue

Engineering Contradiction:
Improvecover attachmentVSAvoidcover removal
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The sensor cover is designed as a disposable component that is attached with adhesive for secure fitting during use, then discarded after a single use rather than attempted to be removed and reused. This eliminates the problem of adhesive residue and potential sensor damage from removal while maintaining reliable attachment during the monitoring period.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor cover effectively reduces false readings, prevents damage, and minimizes contamination by blocking light and foreign matter, ensuring accurate data collection and maintaining sensor integrity in clinical settings.

Implementation Method 1

A sensor cover, according to embodiments of the disclosure, prevents or reduces false readings until the sensor is in use

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

featuring various attachment mechanisms like adhesives, static cling, or Velcro

Methodology Applied
Scientific EffectStatic electricity: Electrostatics

Data Source

PatentUS12042283B2Non-invasive physiological sensor cover
Publication Date: 2024.07.23 MASIMO CORP
  • US12042283B2 patent drawing
  • US12042283B2 patent drawing
  • US12042283B2 patent drawing

AI summary

A sensor cover according to embodiments of the disclosure is capable of being used with a non-invasive physiological sensor, such as a pulse oximetry sensor. Certain embodiments of the sensor cover reduce or eliminate false readings from the sensor when the sensor is not in use, for example, by blocking a light detecting component of a pulse oximeter sensor when the pulse oximeter sensor is active but not in use. Further, embodiments of the sensor cover can prevent damage to the sensor. Additionally, embodiments of the sensor cover prevent contamination of the sensor.