Open Endless Belt Structure for Self-Cleaning Separation Surfaces
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Solution Overview
Problem
Agricultural separating machines and recycling machinery face contamination issues due to dirt and mud accumulation on functional surfaces, leading to machine interruptions.
Innovation Solution
An open endless belt with transversal bars extending beyond the lateral chains, which scrape and remove dirt from machine surfaces, and in recycling, a container design with open endless belts to separate materials by specific weight and dimension.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional closed belts or screens are used in separating machinery, then the machine structure is complete and enclosed, but functional surfaces get contaminated with dirt, ground, and mud accumulation
Solution Approach 1:
The belt is segmented into discrete transverse bars spaced apart from each other, forming an open endless belt structure. This segmentation allows the belt to scrape surfaces effectively while maintaining structural integrity through the lateral chains that connect the bars longitudinally.
Solution Approach 2:
The invention extracts the covering material from the belt structure, transitioning from a closed continuous belt to an open belt with spaced bars. This extraction eliminates the surface that would accumulate dirt while preserving the belt's functional ability to transport and scrape.
2Ease of operation
If the lower surfaces of bars are flush with lateral chains, then the belt structure is compact, but scraping effectiveness is reduced
Solution Approach 1:
The lower surfaces of the transverse bars are made to extend beyond the lateral chains at specific locations where scraping is needed, while the rest of the belt structure maintains its compact design. This local extension of bar surfaces optimizes scraping effectiveness without significantly increasing overall complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Reduces dirt and sediment buildup, preventing machine interruptions and enhancing separation efficiency in agricultural and recycling processes.
Implementation Method 1
the lower surfaces of the bars may slide over moving or fixed surfaces and as such may scrape these surfaces, thereby removing material left on said surfaces
Data Source
Figure 1
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Figure 3
AI summary
An open endless belt is provided, the open endless belt having a longitudinal and transversal direction and defining an inner and an outer side to the open endless belt, said open endless belt comprising: • a first and second lateral chain at the transversal outer ends of the open endless belt; • a plurality of transversal bars having a first and a second outer end, the first outer end being connected to the first longitudinal chain, the second outer end being connected to the second longitudinal chain. The lower surfaces of the bars are flush with or extend beyond the first and second lateral chain at the inner side of the open endless belt.