Open-Cell Foam Pathogen Capture and Disinfection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for detecting and remediating biological contaminants in water and air are inadequate, as they fail to account for transient pathogens and biofilms, provide limited sample sizes, and do not consider exposure over time, leading to incomplete and unreliable detection of health risks.

Innovation Solution

The use of an open-cell foam structure impregnated with disinfectants or biocides to remediate, detect, and kill pathogens by maximizing surface area contact and exposure time, allowing for large-volume sampling and detection of pathogens over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional grab sampling is used, then sampling is simple and quick, but detection precision and reliability are insufficient due to limited sample size and transient pathogen detection failure

Engineering Contradiction:
Improvepathogen detection precisionVSAvoidsampling system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs open-cell foam as a porous sampling medium that can be exposed to large volumes of water or air over extended periods. The porous structure allows pathogens to be trapped within the foam matrix while maintaining structural integrity, enabling cumulative exposure sampling that overcomes the limitations of traditional grab sampling and improves detection precision for transient pathogens.

Inventive Principle:
Principle #31Porous materials

2Reliability

If large volume sampling over time is implemented, then pathogen detection reliability improves, but sampling device complexity and exposure time requirements increase

Engineering Contradiction:
Improvepathogen detection reliabilityVSAvoidsampling exposure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent utilizes parameter changes in the foam material's hydrophobicity and oleophilicity to enhance pathogen capture efficiency. By selecting foam with specific surface properties that are hydrophobic yet oleophilic, the system maximizes pathogen adsorption from water or air during the exposure period, thereby improving detection reliability without requiring excessively long exposure times.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If disinfectants are applied to kill pathogens, then pathogen remediation is achieved, but disinfectant deactivation occurs when contacted with certain materials

Engineering Contradiction:
Improvepathogen harmful effectsVSAvoiddisinfectant effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The open-cell foam acts as an intermediary medium that concentrates pathogens from large volumes of water or air into a small, contained matrix. This concentration step separates the sampling function from the disinfection function, allowing disinfectant to be applied directly to the foam where pathogens are concentrated, thereby maintaining disinfectant effectiveness and avoiding deactivation issues that would occur in bulk water treatment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The open-cell foam effectively identifies and removes pathogens, including Legionella, at low concentrations, providing accurate and cost-efficient monitoring and remediation of biological contaminants in water and air, while avoiding disinfectant deactivation issues.

Implementation Method 1

The open-cell foam structure maximizes surface area contact and exposure time, allowing for large-volume sampling and detection of pathogens over time

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The oleophilic nature of the constituent polymer(s) prevents the absorption of water and promotes absorption and adsorption of oils and other organic substances such as pathogens and viruses

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The foam that is used in the open-cell foam structures can be impregnated with one or more biocides and/or disinfectants, or another chemical or substance that can kill or neutralize pathogens

Methodology Applied
Scientific EffectChemical disinfection: Oxidation

Data Source

PatentUS12390545B2Open-cell foam based pathogen remediation
Publication Date: 2025.08.19 SMITH SCOTT C
  • US12390545B2 patent drawing

AI summary

An open-cell foam structure that is impregnated with a disinfectant and used to remove pathogens from air, water, and surfaces, and kill the pathogens.