Open-Circuit Current Measurement Voltage Drop Component

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Solution Overview

Problem

Conventional current source sensing circuits inaccurately measure current during open circuit conditions due to variations in operational amplifier performance, leading to a 50% chance of misinterpreting a positive voltage differential as current output, even when there is no current.

Innovation Solution

An electronic open-circuit current measuring circuit is designed with a voltage drop component that forces the high voltage op-amp output into a low voltage state during an open circuit, resulting in a negative voltage differential detected by the A/D converter, accurately indicating zero current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sensing circuits with operational amplifiers are used to measure current, then the circuit can amplify and isolate voltage differential signals, but during open circuit conditions the performance variations of op-amps cause inaccurate current measurements

Engineering Contradiction:
Improvemeasurement accuracy during open circuitVSAvoidcurrent measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The circuit applies preliminary anti-action by using a voltage drop component to preemptively counteract the voltage offset generated by op-amp performance variations. During open circuit conditions, the voltage drop component is configured to drop a voltage that opposes and cancels the offset voltage, ensuring accurate zero-current detection before the measurement error can manifest.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The circuit implements parameter changes by dynamically adjusting the voltage drop across the voltage drop component based on operating conditions. During open circuit, the component drops a specific voltage to compensate for op-amp offsets. During normal operation with current flow, the voltage drop is minimized or eliminated, allowing accurate current measurement without interference.

Inventive Principle:
Principle #35Parameter changes

2Power

If op-amps are used to amplify voltage differential signals, then signal isolation and amplification are achieved, but performance tolerances cause voltage level variations between high voltage rail and low voltage rail op-amps

Engineering Contradiction:
Improvesignal amplification capabilityVSAvoidvoltage differential accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The voltage drop component serves as an intermediary element between the op-amps and the measurement circuit. It mediates the voltage levels by introducing a compensating voltage drop that balances the performance variations of the op-amps, allowing the measurement circuit to receive accurate voltage differential signals despite op-amp tolerances.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the sensing element measures voltage generated across it during current flow, then current measurement is enabled, but during open circuit the max voltage output with no current creates false positive measurements

Engineering Contradiction:
Improvecurrent detection capabilityVSAvoidopen circuit detection accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The voltage drop component applies preliminary anti-action by pre-configuring a compensating voltage drop that counteracts the false positive voltage differential during open circuit conditions. This ensures that when no current flows, the voltage drop component's compensation prevents the measurement circuit from interpreting the op-amp voltage differences as actual current.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentEP3026446B1Electrical current system including voltage drop component
Publication Date: 2017.10.25 HAMILTON SUNDSTRAND CORP
  • EP3026446B1 patent drawing
  • EP3026446B1 patent drawing
  • EP3026446B1 patent drawing

AI summary

An electronic open-circuit current measuring circuit is configured to measure a current delivered between a current source 106 and a load 108 during an open circuit condition. The electronic open-circuit current measuring circuit includes an electronic voltage drop component 128 electrically connected between a first buffer output and an electrical voltage difference calculating circuit 122. The voltage drop component is configured to reduce a first voltage level of the first buffered output voltage below a second voltage level of the second buffered output voltage in response to an open circuit condition.