Open Circuit Refrigeration With Ejector to Reduce Weight and Power

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Solution Overview

Problem

Conventional refrigeration systems are heavy and power-intensive, making them impractical for applications with size and weight constraints, such as mobile platforms, and struggle to maintain precise temperature control for high heat flux, temperature-sensitive loads.

Innovation Solution

The implementation of open circuit refrigeration systems with an ejector and liquid separator, which use a mixture of liquid and vapor refrigerant phases to extract heat energy, allowing for efficient cooling with reduced system size, weight, and power consumption, and precise temperature regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional closed circuit refrigeration systems are used, then reliable cooling function is achieved, but system weight and power consumption increase significantly

Engineering Contradiction:
Improvecooling functionVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent extracts and removes the heavy compressor and condenser components from the refrigeration system, transitioning from a closed circuit to an open circuit configuration. This extraction eliminates the need for mechanical compression while maintaining the essential cooling function through natural refrigerant phase changes and direct heat rejection to the environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical compression system with a thermodynamic-based open cycle system that uses refrigerant phase changes and natural convection for heat rejection. This substitution eliminates mechanical moving parts while achieving the same cooling effect through thermodynamic principles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional closed circuit refrigeration systems are used, then reliable cooling function is achieved, but power consumption increases significantly

Engineering Contradiction:
Improvecooling functionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the energy-intensive mechanical compression system with a passive thermodynamic system that utilizes natural refrigerant evaporation and condensation processes. This substitution eliminates the need for electrical power to drive compressors while maintaining reliable cooling through phase change heat transfer.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The open circuit system performs self-service by using the refrigerant's own phase changes to provide cooling without external mechanical assistance. The refrigerant naturally evaporates at the evaporator to absorb heat and condenses at the heat rejection exchanger to release heat, eliminating the need for powered compression.

Inventive Principle:
Principle #25Self-service

3Duration of action of moving object

If receiver size is increased to extend operation duration, then operating period is extended, but system weight and volume increase

Engineering Contradiction:
Improveoperating periodVSAvoidreceiver weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent ensures continuous cooling operation by maintaining a steady flow of refrigerant through the open circuit system. The continuous evaporation and condensation processes provide sustained cooling without requiring large storage capacities, as the system operates continuously as long as refrigerant is available and heat sinks are functional.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The open circuit system recycles the refrigerant continuously through evaporation and condensation phases, effectively recovering and reusing the same refrigerant mass repeatedly. This continuous recycling eliminates the need for large receiver sizes to extend operating duration.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the overall size, weight, and power consumption of refrigeration systems while maintaining precise temperature control for high heat flux loads, particularly suitable for mobile platforms and temperature-sensitive components.

Implementation Method 1

an ejector having a primary inlet coupled to the receiver, a secondary inlet, and an outlet

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

use a mixture of liquid and vapor refrigerant phases to extract heat energy

Methodology Applied
Scientific EffectVacuum effect:

Implementation Method 3

a liquid separator having an inlet and first and second outlets

Methodology Applied
Scientific EffectGravitational separation: Gravitation

Implementation Method 4

separate liquid refrigerant from vapor refrigerant

Methodology Applied
Scientific EffectDensity difference:

Implementation Method 5

configured to extract heat from a heat load that contacts the evaporator

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 6

use a mixture of liquid and vapor refrigerant phases to extract heat energy

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 7

a heat rejection exchanger (i.e., a condenser)

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 8

discharge thermal energy into the surrounding environment

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS11448434B1Thermal management systems
Publication Date: 2022.09.20 BOOZ ALLEN HAMILTON INC
  • US11448434B1 patent drawing
  • US11448434B1 patent drawing
  • US11448434B1 patent drawing

AI summary

A thermal management system is described. The thermal management system includes an open circuit refrigeration circuit that has a refrigerant fluid flow path, with the refrigerant fluid flow path including a receiver configured to store a refrigerant fluid, an ejector having a primary flow inlet configured to receive refrigerant, a liquid separator, an evaporator configured to extract heat from a heat load that contacts the evaporator, with the evaporator coupled to the ejector and the liquid separator, and an exhaust line coupled to a vapor side outlet of the liquid separator. In operation, the evaporator in the open circuit refrigeration circuit would be coupled to a heat load.