Open Circuit Rx Power Limiter for Wireless Power Transfer

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Solution Overview

Problem

Wireless power transfer systems face challenges in efficiently managing power delivery due to varying coupling coefficients between transmitter and receiver coils, leading to potential over-powering and heat generation, with existing solutions being costly, complex, or inefficient.

Innovation Solution

A wireless power transfer system that uses an electronic switch in series with the input voltage, controlled by a controller to maintain a constant DC output voltage, regardless of input voltage variations or load changes, employing PMOS or NMOS switches and voltage selector circuits to prevent excess power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two-way communication between Tx and Rx is used to control power delivery, then power management is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepower managementVSAvoidcommunication system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the communication function from the power control system and replaces it with a passive electronic switch circuit on the receiver side. The controller opens or closes the electronic switch based on coupling conditions to limit power, eliminating the need for complex two-way communication while maintaining reliable power management.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an electronic switch as an intermediary component between the rectified voltage and the load. This switch acts as a mediator that passively limits power delivery under strong coupling conditions without requiring active communication protocols, thereby reducing system complexity while improving power control reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If excess power is shunted on the receive-side to protect the receiver, then receiver protection is improved, but heat generation and energy waste increase

Engineering Contradiction:
Improvereceiver protectionVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Instead of shunting excess power to ground (the conventional approach), the patent inverts the approach by using the electronic switch to block or limit power flow before it reaches the load. This prevents excess power from entering the system rather than dissipating it, thereby protecting the receiver without generating harmful heat or wasting energy.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If strong magnetic field is generated at transmit coil to ensure sufficient power delivery under worst-case coupling, then power delivery reliability is improved, but receive-side power becomes excessive under best-case coupling

Engineering Contradiction:
Improvepower deliveryVSAvoidreceive-side power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent employs a dynamic electronic switch that automatically adjusts its state based on real-time coupling conditions. Under worst-case coupling, the switch remains closed to allow full power delivery. Under best-case coupling, the switch opens to limit power, thereby maintaining reliable power delivery across varying conditions while preventing excessive power reception.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively regulates output voltage across a wide range of input variations, preventing overheating and energy wastage, while ensuring reliable power delivery to loads.

Implementation Method 1

an AC magnetic field may be generated in the transmit coil, which may then induce an AC current in the receive coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the receive coil may be magnetically but wirelessly coupled to the transmitting coil and may wirelessly receive the power and generate an AC input voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10615626B2Open circuit-based Rx power limiter for wireless power transfer
Publication Date: 2020.04.07 ANALOG DEVICES INT UNLTD CO
  • US10615626B2 patent drawing
  • US10615626B2 patent drawing
  • US10615626B2 patent drawing

AI summary

A wireless power transfer system may wirelessly transmit and receive power. A transmitting coil may wirelessly transmit the power. A receiving coil may be magnetically but wirelessly coupled to the transmitting coil and may wirelessly receive the power and generate an AC input voltage. A rectifier may rectify the AC input voltage. A capacitance may filter the rectified AC input voltage. An electronic switch may be connected in series between the rectified AC input voltage and an output. A load may be connected to the output. A controller may open and close the electronic switch so as to cause the output to be at a constant DC voltage, notwithstanding variations in the load.