Open-front refrigerator and a method of cooling items therein

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Solution Overview

Problem

Open-front refrigerators face challenges in maintaining a stable cool air curtain due to positive air pressure, which destabilizes the airflow and reduces the effectiveness of cooling items within the display cabinet.

Innovation Solution

An air circulation system with an air inlet and outlet adjacent to the open front face, an air conduit that directs air through shelves, and an air pump to circulate cool air, ensuring that at least a portion of the air passes from a wall of the cabinet through the shelves and back, creating a continuous cooling path without disrupting the air curtain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air is blown into the display cabinet to cool goods, then cooling effectiveness is improved, but positive air pressure destabilizes the air curtain

Engineering Contradiction:
Improvecooling effectivenessVSAvoidair curtain stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The air circulation system is segmented into separate pathways: one for cooling goods (through shelves) and another for maintaining the air curtain (along walls). This segmentation allows independent optimization of each function without mutual interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the display cabinet are assigned different air flow qualities: cool air is directed through shelves to contact goods, while separate air flow maintains the curtain at the open face. This local differentiation resolves the contradiction by providing targeted cooling without disrupting overall air curtain stability.

Inventive Principle:
Principle #3Local quality

2Temperature

If air is circulated from back to front to cool goods, then cooling coverage is improved, but air curtain flow from top to bottom is destroyed

Engineering Contradiction:
Improvecooling coverageVSAvoidair curtain flow
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The air circulation system is segmented into separate pathways: one for cooling goods (through shelves) and another for maintaining the air curtain (along walls). This segmentation allows independent optimization of each function without mutual interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air circulation transitions from a single-dimensional back-to-front flow to a multi-dimensional system where air flows both through shelves (horizontal cooling) and along walls (vertical curtain maintenance). This dimensional expansion resolves the contradiction by accommodating both cooling coverage and air curtain flow requirements simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If positive air pressure is produced within the display cabinet, then air circulation is enhanced, but the stable flow of air curtain is pushed outward and destroyed

Engineering Contradiction:
Improveair circulation efficiencyVSAvoidair curtain stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

Different regions of the display cabinet are assigned different air flow qualities: cool air is directed through shelves to contact goods, while separate air flow maintains the curtain at the open face. This local differentiation resolves the contradiction by providing targeted cooling without disrupting overall air curtain stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air circulation system is segmented into separate pathways: one for cooling goods (through shelves) and another for maintaining the air curtain (along walls). This segmentation allows independent optimization of each function without mutual interference.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively cools items by circulating cool air through the shelves while maintaining a stable air curtain, ensuring that goods within the display cabinet remain cooled without air pressure destabilization.

Implementation Method 1

an air pump configured to draw air from the air inlet, move the air thus drawn through the air conduit to the air outlet, and blow the air thus moved out of the air outlet toward the air inlet

Methodology Applied
Scientific EffectAir circulation: Convection

Implementation Method 2

an air conduit for conveying air from the air inlet to the air outlet

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

a cool air curtain produced by blowing cold air across an open front face of the cabinet, typically from the top to the bottom, which keeps the air within the display cabinet from mixing with ambient air outside the display cabinet

Methodology Applied
Scientific EffectAir curtain effect: Convection

Implementation Method 4

cool air is circulated through the shelves themselves in order to cool the products through contact with the shelves

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11272794B2Open-front refrigerator and a method of cooling items therein
Publication Date: 2022.03.15 VERTICAL CABINET CO LTD
  • US11272794B2 patent drawing
  • US11272794B2 patent drawing
  • US11272794B2 patent drawing

AI summary

The present invention relates to a display cabinet (1) having an open face; an air circulation system comprising: an air inlet (9) located adjacent to a perimeter of the open front face; an air outlet (7) located adjacent to the perimeter of the open front face opposite the air inlet (9), and configured to blow air across the open front face toward the air inlet (9); an air conduit (11, 17) for conveying air from the air inlet (9) to the air outlet (7); and an air pump configured to draw air from the air inlet (9), move the air thus drawn through the air conduit (11, 17) to the air outlet (7); and at least one shelf (3) disposed within the display cabinet (1); wherein the air conduit (11, 17) is arranged such that at least a portion (19) of the air from the air inlet (9) follows a path that passes out from a wall of the display cabinet (1) through the at least one shelf (3), and back through said at least one shelf (3) to the wall of the display cabinet (1), before being passed to the air outlet (7).