Reconfigurable Open Rack Rails for EIA and OCP Compatibility

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Solution Overview

Problem

The incompatibility between EIA-compliant and OCP-compliant equipment racks limits the flexibility in mounting IT equipment, as they have different specifications, requiring separate racks for each standard and complicating airflow management due to the 19″ front panel width specification.

Innovation Solution

An equipment rack design that can be configured to align with both EIA-310 and Open Compute Project (OCP) standards, featuring adjustable mounting rails and power bus blocks, allowing for easy conversion between standards and improved airflow management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If EIA-compliant rack specifications are used, then compatibility with existing 19" IT equipment is maintained, but the rack cannot accommodate OCP-standard equipment and requires separate racks for different standards

Engineering Contradiction:
Improvecompatibility with different rack standardsVSAvoidneed for separate racks for each standard
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting rails are designed to be adjustable and reconfigurable, allowing the rack to dynamically change its configuration between EIA-310 and OCP standards. The rails can be repositioned along the vertical posts at different intervals to accommodate different front panel width specifications, enabling a single rack to serve multiple standards without requiring separate dedicated racks for each standard.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rack is designed with universal mounting capabilities that allow it to function with both EIA-310 and OCP standards. By incorporating adjustable mounting rails and reconfigurable support structures, the rack becomes a multi-functional device that can accommodate equipment from both standards, eliminating the need for separate specialized racks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If 19" front panel width specification is used, then EIA standard compatibility is maintained, but airflow management becomes complicated and volume efficiency is reduced

Engineering Contradiction:
Improvevolume efficiencyVSAvoidairflow management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The rack allows dynamic adjustment of the effective mounting width by repositioning the mounting rails. When configured for OCP standard with wider spacing, the rack accommodates equipment with optimized airflow patterns. The adjustable nature enables the airflow channels and cooling paths to be optimized for different equipment configurations, reducing management complexity while improving volume efficiency.

Inventive Principle:
Principle #15Dynamics

3Reliability

If redundant power converters are installed in each IT equipment, then reliability is improved, but heat generation increases and operating efficiency decreases

Engineering Contradiction:
Improvepower redundancyVSAvoidheat generation from power converters
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The rack incorporates a shared power distribution system that consolidates power conversion functionality at the rack level rather than requiring individual power converters in each equipment unit. This merging of power conversion functions reduces the total number of power converters needed, thereby reducing heat generation and improving overall energy efficiency while maintaining power redundancy through the shared system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rack introduces an intermediary power distribution bus system that acts as a mediator between the power source and individual equipment units. This intermediary system provides centralized power conversion and distribution, eliminating the need for redundant power converters in each equipment unit while maintaining reliability through the shared power infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9131769B2Open bridge rack
Publication Date: 2015.09.15 FMR CORP
  • US9131769B2 patent drawing
  • US9131769B2 patent drawing
  • US9131769B2 patent drawing

AI summary

An equipment rack includes a frame, a first pair of mounting rails and a second pair of mounting rails. Each pair of mounting rails includes a front mounting rail and a rear mounting rail and the front and rear mounting rails each include a first planar surface defining in part a first equipment-mounting interface when the front and rear mounting rails are coupled to the frame through a second planar surface of each of the front and rear mounting rails in a first configuration. The front and rear mounting rails each further include a third planar surface and a fourth planar surface defining in part a second equipment-mounting interface when the front and the rear mounting rails are coupled to the frame through the first planar surface in a second configuration. The first and second equipment-mounting interfaces can be defined by an equipment rack standard.