Open-Shell Conjugated Polymer Conductors Without Harsh Dopants

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Solution Overview

Problem

Conductive polymers and their composites face limitations in achieving high conductivity without harsh dopants, stable structural tunability, and efficient SWCNT dispersion, leading to challenges in scalability and environmental stability.

Innovation Solution

Development of polymer structures with open-shell character and modular narrow band gap conjugated compounds that exhibit high intrinsic conductivity and tunability, using donor-acceptor moieties and π-conjugated spacers to enhance diradical character, allowing for stable conductivity without dopants and efficient SWCNT dispersion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional conductive polymers use harsh dopants to achieve high conductivity, then electrical conductivity is improved, but environmental stability and structural integrity deteriorate

Engineering Contradiction:
Improveelectrical conductivityVSAvoidenvironmental stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent removes harsh dopants from the conductive polymer system entirely, achieving high conductivity through intrinsic molecular design rather than external doping. The open-shell conjugated polymers possess built-in unpaired electrons that provide conductivity without requiring corrosive chemical dopants, thus extracting the harmful doping step while maintaining conductivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates composite materials by combining open-shell conjugated polymers with specific fillers and matrices that enhance both conductivity and stability. These composites leverage synergistic effects where the polymer provides intrinsic conductivity and the matrix provides structural stability, eliminating the need for harsh dopants while maintaining high performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If single-walled carbon nanotubes are added to polymer matrices to enhance conductivity, then electrical conductivity is improved, but dispersion uniformity and processing ease deteriorate

Engineering Contradiction:
Improveelectrical conductivityVSAvoidprocessing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses surface-modified single-walled carbon nanotubes as intermediaries between the polymer matrix and the conductivity network. The surface modifications on SWCNTs act as mediators that improve compatibility with the polymer matrix, enabling uniform dispersion and easier processing while maintaining high conductivity pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the surface parameters of SWCNTs through chemical functionalization and surface treatment, transforming them from aggregation-prone particles to well-dispersed conductive elements. This parameter change in surface chemistry enables improved processing and uniform distribution within the polymer matrix without sacrificing conductivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If polymer structures are tuned for high conductivity through doping, then electrical conductivity is improved, but structural tunability and versatility deteriorate

Engineering Contradiction:
Improveelectrical conductivityVSAvoidstructural tunability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent segments the polymer structure into modular units with distinct functions: open-shell conjugated backbones for conductivity, tunable side chains for solubility and processing, and functional groups for specific applications. This segmentation allows independent optimization of each component, achieving high conductivity while maintaining structural tunability and versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates dynamically tunable polymer structures where the open-shell character and conductivity can be adjusted through controlled synthesis parameters, side chain modifications, and processing conditions. This dynamic approach allows the same base polymer structure to be adapted for different conductivity levels and applications without requiring harsh doping.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240327568A1Open-shell conjugated polymer conductors, composites, and compositions
Publication Date: 2024.10.03 UNIVERSITY OF SOUTHERN MISSISSIPPI
  • US20240327568A1 patent drawing
  • US20240327568A1 patent drawing
  • US20240327568A1 patent drawing

AI summary

The invention provides for polymer structures and their preparation and resulting novel functionalities including open-shell character and high intrinsic conductivity with wide-range tenability. Electrical conductivity can be further modulated by introducing or blending with materials, fillers, dopants, and/or additives. The materials or resultant composites of the invention can be processed by various techniques into different forms to realize multiple applications.