Operating Device Single Motor Holding and Locking Mechanism

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Solution Overview

Problem

Conventional operating devices require two driving sources to automatically return and restrict the operating lever, leading to increased manufacturing costs and weight.

Innovation Solution

An operating device that uses a single driving source to automatically return and restrict the operating lever through a mechanism involving a motor, driving mechanism, holding member, and locking member, where the driving mechanism moves the holding and locking members at different timings using a rack-and-pinion system and cam surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two driving sources are provided to drive the holding mechanism and locking mechanism, then the operating lever can be automatically returned and restricted, but the manufacturing cost and weight of the operating device increase

Engineering Contradiction:
Improveautomatic return and restriction functionVSAvoidweight of operating device
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent combines two separate driving sources into a single driving source that sequentially drives both the holding mechanism and the locking mechanism. The single driving source first drives the holding member to release the operating lever, then drives the locking member to restrict the operating lever, thereby reducing weight while maintaining the automatic return and restriction functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs periodic action by sequencing the operation of different mechanisms in distinct time phases. The holding mechanism operates in a first time phase to return the operating lever, while the locking mechanism operates in a second time phase to restrict the operating lever. This temporal separation allows a single driving source to effectively control multiple functions.

Inventive Principle:
Principle #19Periodic action

2Reliability

If two driving sources are provided to drive the holding mechanism and locking mechanism, then the operating lever can be automatically returned and restricted, but the manufacturing cost of the operating device increases

Engineering Contradiction:
Improveautomatic return and restriction functionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges two driving sources into one, directly reducing the number of components that need to be manufactured, assembled, and tested. This consolidation lowers manufacturing costs while preserving the dual functionality of automatic return and restriction through sequential operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single driving source is designed to perform multiple functions by sequentially driving different mechanisms. It first acts as the driving force for the holding mechanism, then serves as the driving force for the locking mechanism, thereby achieving multi-functionality with a single component and reducing overall manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Weight of stationary object

If a single driving source is used to drive both holding and locking mechanisms, then manufacturing cost and weight are reduced, but the mechanisms must be driven at different timings requiring complex coordination

Engineering Contradiction:
Improveweight of operating deviceVSAvoidcoordination complexity
Core Design Contradiction:
Weight of stationary objectVSDevice complexity

Solution Approach 1:

The patent resolves coordination complexity by implementing periodic action with clear temporal phases. The holding mechanism operates during a first time phase when the driving source provides force in one direction, while the locking mechanism operates during a second time phase when the driving source provides force in the opposite direction. This structured timing sequence simplifies the control logic and reduces coordination complexity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies preliminary action by ensuring the holding mechanism completes its function of returning the operating lever before the locking mechanism activates. This sequential arrangement pre-establishes the operational sequence, eliminating the need for complex real-time coordination and reducing overall device complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables automatic return and restriction of the operating lever using a single driving source, reducing the dynamic force required and minimizing noise, while allowing for separate optimization of the holding and return mechanisms for improved design and operation.

Implementation Method 1

a motor (7) serving as a driving source

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a driving mechanism (8) moving the holding member (5) and the locking member (9) at different timings

Methodology Applied
Scientific EffectRack and pinion: Rack and Pinion

Implementation Method 3

driving mechanism (8) moving the holding member (5) and the locking member (9) at different timings using a rack-and-pinion system and cam surfaces

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentEP3680746B1Operating device
Publication Date: 2022.06.22 ALPS ALPINE CO LTD
  • EP3680746B1 patent drawingFigure 1
  • EP3680746B1 patent drawingFigure 2
  • EP3680746B1 patent drawingFigure 3

AI summary

An operating device according to one embodiment includes an operating lever to be tilted by a user, a holding member configured to hold the operating lever, a locking member configured to restrict the tilt of the operating lever, a driving source, a hold driving mechanism, driven by the driving source, and configured to move the holding member between a hold position where the operating lever is held at a tilted position, and a return position where the operating lever returns to a predetermined position from the tilted position, and a lock driving mechanism, driven by the driving source, and configured to move the locking member between a lock position where the tilt of the operating lever is restricted, and a release position where restricting the tilt of the operating lever is released, wherein the hold driving mechanism and the lock driving mechanism are respectively driven by the driving source at different timings.