Operation Improvement Assistance via Parameter Simulation

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Solution Overview

Problem

Existing methods for improving device operations require operators to determine which parameters to change, leading to inefficiencies due to reliance on operator experience and potential need for trial and error, making it difficult to effectively consider improvement measures.

Innovation Solution

An operation improvement assistance program that uses a computer to predict output data, extract target feature amounts, simulate changes to these amounts, and present simulation results, allowing for easier identification of effective improvement measures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If operators manually determine parameters to change for improving device operation, then the system relies on operator experience and judgment, but the process becomes inefficient and requires trial and error

Engineering Contradiction:
Improveimprovement effectivenessVSAvoidparameter determination time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical process of operator analysis and parameter selection with an automated computer-based system that uses algorithms to predict output data, identify target feature amounts, and simulate improvement measures, thereby eliminating the time loss associated with manual trial and error while maintaining or improving effectiveness

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service by allowing the computer to automatically perform the entire improvement measure determination process without requiring operator intervention for parameter selection, with the computer independently predicting outcomes, identifying targets, simulating changes, and presenting results

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If operators determine improvement parameters manually, then the process is simple to implement, but the ease of operation is reduced due to the need for operator expertise

Engineering Contradiction:
Improvesystem implementation simplicityVSAvoidimprovement process ease
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent replaces the need for operator expertise with an automated computer-based decision support system that handles the complex analysis and parameter selection tasks, making the system easy to operate while maintaining implementation simplicity through standardized automated processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If the system provides detailed simulation results for multiple feature amounts, then the information completeness is improved, but the device complexity increases

Engineering Contradiction:
Improveimprovement measure informationVSAvoidsystem processing complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent segments the improvement analysis process into distinct automated steps: predicting output data for multiple feature amounts, extracting target feature amounts from the predictions, simulating changes to identified targets, and presenting results. This segmentation provides comprehensive information while managing complexity through structured automated processing

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20230367927A1Non-transitory computer readable storage medium storing operation improvement assistance program, operation improvement assistance device, and operation improvement assistance method
Publication Date: 2023.11.16 MITSUBISHI ELECTRIC CORP
  • US20230367927A1 patent drawing
  • US20230367927A1 patent drawing
  • US20230367927A1 patent drawing

AI summary

A non-transitory computer readable storage medium stores an operation improvement assistance program that is a program for causing a computer to function as an operation improvement assistance device that assists improvement of an operation status of a device or improvement of an outcome by operation of the device. The operation improvement assistance program causes a computer to execute process procedures including: predicting output data indicating the operation status or the outcome from input data including each value of a plurality of feature amounts related to operation of the device; extracting a target feature amount whose value is changeable in prediction of the output data, from among the plurality of feature amounts; a step of simulating the predicted output data by changing a value of the target feature amount; and presenting a simulation result of the output data.