Operation Part Locking Mechanism for Image Forming Apparatus

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Solution Overview

Problem

Existing image forming apparatuses face reliability issues due to potential erroneous operations when handling the operation part, leading to unintended toner scattering and improper state transitions during maintenance or replacement procedures.

Innovation Solution

Incorporating a lock part that secures the operation part in a non-image forming state to prevent erroneous operations, and releases the lock when the apparatus is in an image forming state, ensuring the operation part can only be operated when the apparatus is ready for image formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the operation part is made freely operable for ease of maintenance, then ease of operation is improved, but reliability deteriorates due to erroneous operations

Engineering Contradiction:
Improveease of maintenanceVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The operation part's operability is made dynamic through the locking mechanism. The lock part automatically locks the operation part when the detachable unit is not in the image forming state, and releases the lock when the unit is properly installed. This dynamic state change allows the system to adapt between ease of operation (when locked) and prevention of erroneous operations (when unlocked), resolving the contradiction between maintenance convenience and reliability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the operation part is locked in non-image forming state to prevent erroneous operations, then reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of maintenance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism operates autonomously without requiring user intervention. The lock part automatically engages and disengages based on the state of the detachable unit, using the unit's own position to control the operation part's accessibility. This self-service approach maintains reliability by preventing erroneous operations while preserving ease of operation through automatic unlocking during proper installation, eliminating the need for manual locking/unlocking procedures.

Inventive Principle:
Principle #25Self-service

3Reliability

If a locking mechanism is added to prevent erroneous operations, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lock part and operation part are merged into an integrated assembly where the locking function is combined with the operational mechanism. The lock part utilizes the existing structural elements of the operation part and detachable unit interface, rather than adding completely separate components. This merging approach minimizes the increase in device complexity while achieving the reliability improvement through the coordinated action of the integrated locking and operation mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10976700B1Image forming apparatus
Publication Date: 2021.04.13 OKI ELECTRIC INDUSTRY CO LTD
  • US10976700B1 patent drawing
  • US10976700B1 patent drawing
  • US10976700B1 patent drawing

AI summary

An image forming apparatus includes a main body device; a detachable unit that is attached to the main body device to perform an image formation on a medium, and is detachable with respect to the main body device; an operation part that allows the detachable unit to be detached from the main body device; and a lock part that locks the operation part in a first state at which the detachable unit is not at an image forming state to perform the image formation, and releases the lock of the operation part in a second state at which the detachable unit is at the image forming state.