Operation State Recording System with Time-Series Extraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems fail to accurately record and troubleshoot the operation state of devices during abnormal events due to lack of time-series recording capabilities, making it difficult to determine the cause of inappropriate device responses.

Innovation Solution

An operation state recording system that includes an input unit, control devices, a nonvolatile storage device, and a time measuring unit to record the operation state from start to stop, associating changes with time, allowing for time-series recording and troubleshooting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If only operation state at abnormal event time is recorded, then storage capacity is reduced, but troubleshooting capability is insufficient

Engineering Contradiction:
Improvestorage capacityVSAvoidtroubleshooting capability
Core Design Contradiction:
Quantity of substanceVSLoss of information

Solution Approach 1:

The patent extracts and records only the operation states that have changed from the complete operation history, storing these extracted change points in the nonvolatile storage device. This allows troubleshooting to be performed on abnormal events while minimizing storage requirements by excluding unchanged states.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system preliminarily records operation state changes in volatile memory during operation, maintaining a ready buffer of change information that can be quickly transferred to nonvolatile storage when an abnormal event occurs, ensuring troubleshooting data is prepared in advance without continuous heavy storage usage.

Inventive Principle:
Principle #10Preliminary action

2Loss of information

If complete operation history is recorded, then troubleshooting capability is improved, but storage capacity increases

Engineering Contradiction:
Improvetroubleshooting capabilityVSAvoidstorage capacity
Core Design Contradiction:
Loss of informationVSQuantity of substance

Solution Approach 1:

The patent extracts and records only the operation states that have changed from the complete operation history, storing these extracted change points in the nonvolatile storage device. This allows troubleshooting to be performed on abnormal events while minimizing storage requirements by excluding unchanged states.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If operation state is recorded continuously, then time-series recording is achieved, but detection process complexity increases

Engineering Contradiction:
Improvetime-series recording accuracyVSAvoiddetection process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of continuous recording, the system performs periodic detection of operation state changes at discrete intervals, recording only when a change is detected. This maintains time-series accuracy for troubleshooting while reducing the complexity of continuous monitoring and data management.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system extracts only the moments when operation state changes occur, recording these discrete change points with their timestamps. This approach achieves time-series recording capability while avoiding the complexity of managing and processing continuous streams of unchanged data.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10507937B2Operation state recording system and operation state recording method
Publication Date: 2019.12.17 MITSUBISHI HEAVY IND LTD
  • US10507937B2 patent drawing
  • US10507937B2 patent drawing
  • US10507937B2 patent drawing

AI summary

An operation state recording system is provided in a target device including: an input unit; a device group; and a control system controlling the device group based on an input of the input unit. The operation state recording system records an operation state from a start to a stop of an operation of the target device, and the control system includes: a plurality of control devices controlling a plurality of devices; nonvolatile storage units where the operation state of the target device is recorded as operation history information; and a time measuring unit measuring a time.