Operation Unit Enhancement Member for Image Forming Apparatus

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Solution Overview

Problem

The existing image forming apparatuses are prone to malfunction of the operation unit due to pressure applied when lifting the device, which can deform or damage the electric circuit board, especially when users attempt to move the apparatus to a different location.

Innovation Solution

The image forming apparatus incorporates a frame assembly with enhancement members that distribute the uplifting force across the ejecting space, reducing the pressure on the operation unit and protecting the electric circuit board by connecting the first and second enhancement members to the lateral frames, thereby enhancing the rigidity and grounding of the operation unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the operation unit is arranged in an upper position to form an upper edge of the pickup opening, then the user can easily access the ejecting space, but the electric circuit board in the operation unit may be deformed or damaged when the user lifts the apparatus

Engineering Contradiction:
Improveaccess to ejecting spaceVSAvoidoperation unit malfunction
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an enhancement member as an intermediary structural element between the operation unit and the frame assembly. This enhancement member acts as a mediator that distributes the lifting force away from the operation unit, allowing the operation unit to remain accessible while protecting it from damage during apparatus lifting.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The enhancement member is pre-installed and integrated into the frame assembly before the operation unit is subjected to lifting forces. This preliminary structural preparation ensures that when lifting occurs, the force distribution path is already established, preventing deformation of the electric circuit board before damage can occur.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the housing is configured to have an upper section to be vertically swingable for easier access, then the user can reach smaller-sized recording medium easily, but the structure becomes more complex and may introduce additional failure points

Engineering Contradiction:
Improveaccess to ejected recording mediumVSAvoidhousing structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the lifting force distribution function from the housing structure itself and relocates it to a dedicated enhancement member within the frame assembly. This separation allows the housing to remain simple and fixed, while the enhancement member handles the mechanical stress of lifting, reducing overall structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If the operation unit is positioned close to the upper edge of the pickup opening, then it forms a compact design, but it becomes vulnerable to pressure damage during lifting operations

Engineering Contradiction:
Improvecompact designVSAvoidelectric circuit board durability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The enhancement member serves as a protective intermediary that creates a mechanical separation between the lifting force and the operation unit. Even though the operation unit remains in its compact position near the upper edge, the enhancement member intercepts and redistributes the lifting forces through the frame assembly, protecting the electric circuit board from direct pressure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8502999B2Image forming apparatus
Publication Date: 2013.08.06 BROTHER KOGYO KK
  • US8502999B2 patent drawing
  • US8502999B2 patent drawing
  • US8502999B2 patent drawing

AI summary

An image forming apparatus to form an image on a recording medium is provided. The image forming apparatus includes a housing, an image forming unit, an image reader unit, an ejecting space to catch the recording medium, a pickup opening to expose the ejecting space, and a frame assembly to hold the image forming unit and the image reader unit. The housing includes an operation unit, which is configured to form an upper edge of the pickup opening. An enhancement member extending along a widthwise direction to bridge over the ejecting space is arranged in a lower position in the operation unit. The frame assembly includes a first support member and a second support member, which are arranged in widthwise ends of the ejecting space. The enhancement member is connected to the first support member and to the second support member at the widthwise ends thereof.