Operator-Sensing Input Control for Accidental Medical Device Actuation

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Solution Overview

Problem

Minimally invasive medical procedures using steerable elongate devices pose risks of accidental actuation, potentially causing undesirable damage to patient tissue due to inadvertent operation of the master assembly.

Innovation Solution

A control system with an input device and sensors to detect operator presence and displacement, preventing control signal generation when the detected displacement exceeds a threshold while the operator is present, and adjusting velocity limits based on sensor feedback to ensure safe device movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the master assembly is made easily operable for minimally invasive procedures, then the ease of operation is improved, but the risk of inadvertent actuation and tissue damage increases

Engineering Contradiction:
Improveease of operationVSAvoidtissue damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of operator presence and intentional input verification before allowing device actuation. The capacitive sensor detects operator presence in advance, and the system requires confirmation of intentional input through velocity and displacement analysis before generating control signals, preventing inadvertent activation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors input device velocity, displacement, and operator presence, comparing these parameters against predefined thresholds. This feedback mechanism allows the system to distinguish between intentional operator inputs and inadvertent movements, enabling safe operation by only responding to confirmed intentional commands.

Inventive Principle:
Principle #23Feedback

2Reliability

If velocity limits are reduced to prevent accidental movement, then safety is improved, but the productivity of the procedure decreases

Engineering Contradiction:
ImprovesafetyVSAvoidprocedure efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts velocity limits based on real-time detection of operator presence and input characteristics. When intentional operator input is detected through capacitive sensing and velocity analysis, the system permits higher velocities for efficient procedure execution. When no operator presence is detected or inadvertent movement is identified, velocity limits are reduced to prevent accidental tissue damage.

Inventive Principle:
Principle #15Dynamics

3Reliability

If sensor-based detection is added to distinguish intentional from unintentional inputs, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveinput detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The input device serves multiple functions: it detects operator presence through capacitive sensing, measures displacement through encoders, and generates control signals for device actuation. By integrating these functions into a single unified system rather than separate components, the patent reduces overall system complexity while maintaining high reliability through multi-parameter monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces the risk of unintended tissue damage by distinguishing between intentional and unintentional inputs, ensuring precise and safe operation of medical devices during minimally invasive procedures.

Implementation Method 1

the operator-detection sensor may comprise a capacitive sensor configured to detect when the operator is in physical contact with the input device

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a motion sensor associated with the input device and that may be configured to detect a displacement distance of the input device

Methodology Applied
Scientific EffectDisplacement: Displacement

Data Source

PatentUS20250231628A1Systems and methods of device control with operator and motion sensing
Publication Date: 2025.07.17 INTUITIVE SURGICAL OPERATIONS INC
  • US20250231628A1 patent drawing
  • US20250231628A1 patent drawing
  • US20250231628A1 patent drawing

AI summary

A system comprises: an input device to generate commands for controlling a medical device; and an operator-detection sensor to generate sensor data indicating an operator's presence/absence at the input device. Movement of the medical device is controlled based on a comparison of the data with a baseline and a command line. The medical device is not moved when a comparison with a first baseline indicates the operator's absence, and the device is moved when a comparison with a first command line indicates the operator's presence. A triggering event is detected for a calibration procedure, which comprises establishing a second baseline associated with the operator's absence and establishing a second command line associated with the operator's presence. The medical device is not moved when a comparison with the second baseline indicates the operator's absence, and the device is moved when a comparison with the second command line indicates the operator's presence.