OPGW Photoelectric Isolation Splicing With Arc Guide Insulation

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Solution Overview

Problem

Insulation failure of hollow insulators in optoelectrical separation apparatus for optical fiber composite overhead ground wires due to misoperation during construction, leading to potential short circuits and insulation issues.

Innovation Solution

An optoelectrical separation apparatus with a cylindrical structure featuring an arc segment that blocks rigid steel pipes, allowing only bendable optical fibers to pass through, and includes sealing mechanisms to prevent moisture and dust ingress, along with obliquely arranged insulating parts to prevent rainwater backflow, and integrated sensors for monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hollow insulator structure is used for OPGW optoelectrical separation, then insulation between OPGW and tower is achieved, but misoperation may cause steel pipe extension into hollow insulator leading to insulation failure

Engineering Contradiction:
Improveinsulation reliabilityVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The arc-shaped guide structure is pre-installed in the hollow insulator to guide the steel pipe during insertion. This preliminary structural arrangement ensures that the steel pipe follows the correct path and cannot extend into the hollow insulator, preventing insulation failure before it can occur during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The arc-shaped guide structure acts as an intermediary element between the steel pipe and the hollow insulator. It mediates the insertion process by providing a guided path that physically prevents the steel pipe from entering the hollow insulator, thus protecting the insulation while maintaining operational simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the optoelectrical separation apparatus is modified from OPPC splice box design, then existing design experience is utilized, but construction errors may occur during installation

Engineering Contradiction:
Improvedesign reuseVSAvoidinstallation precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The arc-shaped guide structure is pre-installed in the hollow insulator to guide the steel pipe during insertion. This preliminary structural arrangement ensures that the steel pipe follows the correct path and cannot extend into the hollow insulator, preventing insulation failure before it can occur during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the geometric parameter of the insertion path by introducing an arc-shaped guide structure with specific curvature. This parameter change ensures that rigid steel pipes cannot follow the curved path, while flexible optical fibers can, thereby automatically differentiating between correct and incorrect components during installation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the cylindrical structure with arc segment is used, then steel pipe insertion is blocked, but only optical fiber can pass through

Engineering Contradiction:
Improveinsulation integrityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention applies curvature by designing the guide structure with an arc segment. This curved geometry allows flexible optical fibers to pass through while blocking rigid steel pipes, achieving component differentiation and protection without requiring complex mechanical systems or multiple parts.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The arc-shaped guide structure utilizes the flexibility difference between optical fibers and steel pipes. The curved path acts as a flexible constraint that accommodates the flexible optical fiber while preventing the rigid steel pipe from passing through, achieving protection through geometric flexibility rather than mechanical complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentEP4697073A1Photoelectric isolation device and photoelectric isolation splicing system for optical fiber composite overhead ground wire
Publication Date: 2026.02.18 JIANGDONG FITTINGS EQUIP
  • EP4697073A1 patent drawingFigure 1
  • EP4697073A1 patent drawingFigure 2
  • EP4697073A1 patent drawingFigure 3

AI summary

The present invention provides an optoelectrical separation apparatus and optoelectrical separation splicing system for optical fiber composite overhead ground wires. The optoelectrical separation apparatus for the optical fiber composite overhead ground wires, at least two insulating parts, each having an internal through hole for an optical fiber to pass through, opposite ends of each insulating part are respectively provided with a connecting part and an installing part along an axis of the internal through hole, the insulating part is connected with a splice box via the connecting part, and the connecting part is configured to sealingly install the optical fiber; the installing part includes a clamping member and an installing member, the clamping member is configured to clamp an optical fiber cable, one end of the installing member is sealingly connected with the clamping member, and the other end of the installing member is sealingly connected with the insulating part, the installing member includes a cylindrical structure configured to being capable of sealingly installing the optical fiber unit, an interior of the cylindrical structure is communicated with the internal through hole, and the cylindrical structure has an arc segment. The technical solution of the present invention solves the problem of insulation failure of the hollow insulator in the optoelectrical separation apparatus for the optical fiber composite overhead ground wires in the prior art.