Ophthalmic Surgical Control Apparatus Beat Frequency Emulsification

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Solution Overview

Problem

Current ophthalmic surgical handpieces used for phacoemulsification face challenges in maintaining precise ultrasonic vibrations due to shifts in resonant frequency caused by changes in mechanical load and heating, leading to inefficient emulsification and potential corneal burns, requiring complex regulation and periodic interruption of piezoceramic element actuation.

Innovation Solution

An ophthalmic surgical control apparatus that generates a first vibration signal at a frequency lower than and a second vibration signal at a frequency higher than the ultrasonic resonant frequency, which are combined to produce a beat frequency with varying amplitude, allowing for automatic energy interruption and reduced power requirements, eliminating the need for active regulation and periodic interruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the piezoceramic elements are operated at high amplitudes in the resonant frequency region to achieve complete emulsification in shortest time, then productivity is improved, but the resonant frequency shifts due to mass change and heating causing loss of precision

Engineering Contradiction:
Improveemulsification speedVSAvoidresonant frequency stability
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The control apparatus continuously detects the voltage and current profiles of the piezoceramic elements to determine the phase angle, and automatically adjusts the excitation frequency to maintain resonance. This closed-loop feedback system compensates for frequency shifts caused by heating and mass changes, allowing sustained high-power operation without precision loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the excitation frequency parameter in response to detected phase angle variations. By continuously adapting the frequency parameter based on real-time feedback, the system maintains optimal resonant conditions despite changes in mechanical load, temperature, and aging effects.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If constant updating of resonant frequency is performed to maintain precise vibrations, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvevibration precisionVSAvoidregulation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control apparatus uses a feedback mechanism that automatically detects phase angle changes and adjusts excitation frequency accordingly. This self-regulating feedback loop maintains vibration precision without requiring complex external regulation systems or manual intervention.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If multiple successive measurement points are detected over time to determine phase angle, then manufacturing precision is improved, but loss of time increases

Engineering Contradiction:
Improvephase angle determination accuracyVSAvoidregulation time delay
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The control apparatus performs continuous detection of voltage and current profiles without interruption during the emulsification process. This continuous measurement approach maintains precise phase angle determination and frequency adjustment without causing time delays or stopping the useful emulsification action.

Inventive Principle:
Principle #20Continuity of useful action

4Object-affected harmful factors

If periodic interruption of piezoceramic element actuation is implemented to prevent corneal burns, then object-affected harmful factors are reduced, but productivity decreases

Engineering Contradiction:
Improvecorneal burn riskVSAvoidemulsification efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The control apparatus continuously monitors the phase angle and power delivery, automatically adjusting the excitation frequency to maintain optimal resonant conditions. This prevents excessive heating and corneal burns while maintaining continuous operation, eliminating the need for periodic interruptions.

Inventive Principle:
Principle #23Feedback

5Manufacturing precision

If excitation frequency is regulated to correspond to natural frequency, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvefrequency matching accuracyVSAvoidfrequency regulation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control apparatus uses phase angle detection as a feedback signal to automatically regulate the excitation frequency. When the phase angle indicates deviation from resonance, the system automatically adjusts the frequency to restore optimal conditions, achieving precise frequency matching through simple phase-based feedback.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient emulsification with reduced control complexity, minimizing energy delivery to the eye and preventing overheating, while allowing for reliable shattering of lens fragments with varying hardness and size without precise resonant frequency measurement.

Implementation Method 1

The required ultrasonic vibrations for shattering the clouded eye lens can be produced in such a way that the handpiece is provided with piezoceramic elements. If a voltage is applied to these piezoceramic elements, a change in length can be caused due to the piezoelectric effect, and so a needle connected to the piezoceramic elements can be deflected in the longitudinal direction.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

In order to achieve complete emulsification of the eye lens and hence a high effectiveness in the shortest possible time, it is useful to move the hollow needle with the largest possible amplitudes. This can be performed in such a way that the piezoelectric elements are operated in the region of the resonant frequency of the handpiece.

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

a first frequency module (3) configured to produce a first vibration signal at a first frequency, wherein the first frequency is lower than an ultrasonic resonant frequency of an ophthalmic surgical piezo handpiece (6), for emulsifying an eye lens

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS10631909B2Ophthalmic surgical control apparatus
Publication Date: 2020.04.28 CARL ZEISS MEDITEC AG
  • US10631909B2 patent drawing
  • US10631909B2 patent drawing
  • US10631909B2 patent drawing

AI summary

An ophthalmic surgical control apparatus is configured to be connectable to a piezo handpiece for emulsifying an eye lens. The control apparatus includes a frequency generator having a first and a second frequency module. The first frequency module generates a first oscillation signal having a first frequency lower than the ultrasonic resonant frequency of the piezo handpiece. The second frequency module generates a second oscillation signal having a second frequency greater than the ultrasonic resonant frequency of the piezo handpiece. A frequency generator control module controls the first and the second frequency modules.