Opposed Light-Emitting Element Structure With Insulative Gap Filling

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Solution Overview

Problem

Current display technologies face challenges in creating an effective light source for pixels that is independent of pixel design, particularly in ensuring consistent light emission and minimizing surface defects.

Innovation Solution

A light emitting element comprising a first and second semiconductor layer with an active layer, surrounded by insulative films, and electrode layers, where the insulative films fill the space between the elements and expose end portions for electrical connection, allowing for efficient light emission and reduced surface defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light emitting elements are disposed in opposite directions to improve light emission efficiency, then light emission efficiency is improved, but electrical connection complexity increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidelectrical connection complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent combines multiple light emitting elements with opposite orientations into a single integrated structure, where shared electrodes and insulative films reduce overall complexity while maintaining high light emission efficiency from both directions

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If insulative films are used to surround light emitting elements to prevent electrical short circuits, then reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical insulation reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The insulative film serves multiple functions simultaneously: it provides electrical insulation between elements, structurally supports the opposite-direction configuration, and enables efficient light emission pathways, thereby improving reliability without proportionally increasing manufacturing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If space between light emitting elements is filled with insulative material to minimize surface defects, then surface quality is improved, but manufacturing time increases

Engineering Contradiction:
Improvesurface qualityVSAvoidmanufacturing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The insulative material is pre-formed and positioned before final assembly of the light emitting elements, allowing surface defects to be minimized in advance while reducing overall manufacturing time by avoiding post-assembly adjustments

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable and efficient light source for pixels, enhancing light emission efficiency and preventing electrical short circuits, thus improving the performance and longevity of the light emitting elements.

Implementation Method 1

an insulative film surrounding a portion of the first light emitting element and a portion of the second light emitting element

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 2

a first light emitting element including a first semiconductor layer, an active layer, and a second semiconductor layer, which are sequentially disposed in a first direction, a second light emitting element including a first semiconductor layer, an active layer, and a second semiconductor layer, which are spaced apart from the first light emitting element and sequentially disposed in a reverse direction of the first direction

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240014349A1Light emitting element, pixel including the same, and manufacturing method of light emitting element
Publication Date: 2024.01.11 SAMSUNG DISPLAY CO LTD
  • US20240014349A1 patent drawing
  • US20240014349A1 patent drawing
  • US20240014349A1 patent drawing

AI summary

A light emitting element includes a first light emitting element including a first semiconductor layer, an active layer, and a second semiconductor layer, which are sequentially disposed in a first direction, a second light emitting element including a first semiconductor layer, an active layer, and a second semiconductor layer, which are spaced apart from the first light emitting element and sequentially disposed in a reverse direction of the first direction, and an insulative film surrounding a portion of the first light emitting element and a portion of the second light emitting element.