Opposed Piston Engine Variable Compression Ratio Mechanism

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Solution Overview

Problem

Opposed piston engines lack an effective mechanism for adjusting the compression ratio, which is crucial for optimizing fuel efficiency under varying engine loads, as existing systems do not dynamically adapt to changing operational conditions.

Innovation Solution

The engine incorporates a mechanism to adjust the compression ratio by varying the spacing between crankshafts, utilizing a system of interconnected crankcases, actuators, and sensors to dynamically adjust the compression ratio based on engine demands, allowing for real-time optimization of fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the compression ratio is fixed in opposed piston engines, then the engine structure is simple, but the fuel efficiency cannot be optimized under varying engine loads

Engineering Contradiction:
Improvecompression ratio adjustment capabilityVSAvoidcrankcase and actuator system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed compression ratio into a variable one. The first and second crankcases are designed to move relative to each other along the crankshaft axis, allowing the compression ratio to be dynamically adjusted based on engine operating conditions. This is achieved through actuators that can change the spacing between crankcases, enabling the engine to adapt to varying loads and optimize fuel efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the crankcase into two separate movable crankcases (first and second crankcases) that can independently position themselves along the crankshaft axis. This segmentation allows each crankcase to be controlled separately, providing fine-grained adjustment capability for the compression ratio. The interconnected rod mechanism divides the control function between multiple components, enabling precise compression ratio management.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the compression ratio is increased during high loads, then fuel efficiency improves, but the engine cannot respond dynamically to changing operational conditions

Engineering Contradiction:
Improvereal-time compression ratio adjustmentVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent implements feedback control through sensors that continuously monitor engine operating conditions (such as load, speed, and temperature) and provide this information to the control system. The actuators adjust the compression ratio based on this feedback, automatically optimizing performance for current conditions. This closed-loop control system enables real-time adaptation without requiring manual intervention, resolving the contradiction between adaptability and ease of operation.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If a mechanism for compression ratio adjustment is added, then fuel efficiency can be optimized, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvefuel efficiencyVSAvoidmanufacturing of interconnected crankcase system
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent designs the movable crankcase system to serve multiple functions: it adjusts the compression ratio, maintains structural support for the pistons and crankshaft, and provides mounting surfaces for other engine components. The actuators are integrated into the existing engine architecture, allowing them to fulfill both compression ratio control and structural support roles. This multi-functionality reduces the need for additional dedicated components, thereby easing manufacturing while achieving fuel efficiency optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11203952B2Opposed piston engine with variable compression ratio
Publication Date: 2021.12.21 ENGINUITY POWER SYST INC
  • US11203952B2 patent drawing
  • US11203952B2 patent drawing
  • US11203952B2 patent drawing

AI summary

An inventive opposed piston engine is provided. The inventive engine includes an inventive mechanism that enables adjustment of a compression ratio of the engine.