Opposed-Piston Hybrid Drive Layout for Fuel Efficiency and Lower Emissions

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Solution Overview

Problem

Conventional internal combustion engines in hybrid drive systems exhibit low fuel efficiency and high emissions, limiting the potential benefits of hybrid electric vehicles, while existing hybrid systems are designed for single-piston configurations, which do not leverage the efficiency advantages of opposed-piston engines.

Innovation Solution

A hybrid drive system incorporating an opposed-piston, internal combustion engine that provides energy to a non-combustion driving device, which in turn supplies mechanical torque and rotation to a driveshaft, and includes a power transducer device such as electric motor/generator units to optimize energy accumulation and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conventional internal combustion engine is used in a hybrid drive system, then the system provides high power and energy density, but fuel efficiency remains low and emissions remain high

Engineering Contradiction:
Improvepower and energy densityVSAvoidfuel efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The engine is divided into two separate pistons operating within a single cylinder, each piston having its own crankshaft. This segmentation allows both pistons to contribute to power generation independently, improving overall energy utilization and fuel efficiency while maintaining high power output capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Two pistons and their respective crankshafts are merged into a single integrated engine unit sharing a common cylinder and combustion chamber. This merging enables synchronized operation where both pistons work simultaneously to generate power, achieving high power density while improving fuel efficiency through better thermal utilization

Inventive Principle:
Principle #5Merging (Combining)

2Duration of action of moving object

If a conventional internal combustion engine is used in a hybrid drive system, then the system meets consumer expectations of vehicle range, but emissions remain high

Engineering Contradiction:
Improvevehicle rangeVSAvoidemissions
Core Design Contradiction:
Duration of action of moving objectVSObject-generated harmful factors

Solution Approach 1:

The two-stroke opposed-piston design enables continuous power delivery with both pistons operating throughout the cycle, eliminating idle periods and maintaining continuous useful action. This continuous operation improves fuel efficiency and reduces emissions per unit of work while preserving vehicle range

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The engine operates on a two-stroke cycle instead of traditional four-stroke, fundamentally changing the operational parameters. This parameter change allows both pistons to contribute to power generation throughout the entire cycle, improving efficiency and reducing emissions while maintaining range

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single-piston-per-cylinder configuration is used, then the hybrid drive system is simpler to implement, but fuel efficiency and emissions performance are limited

Engineering Contradiction:
Improveengine configuration complexityVSAvoidfuel efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The single cylinder serves multiple functions by accommodating two pistons that both contribute to power generation. This multi-functionality allows the engine to achieve superior fuel efficiency compared to single-piston configurations without requiring multiple cylinders, thus limiting the increase in overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances fuel efficiency and reduces emissions by utilizing the inherent advantages of opposed-piston engines, improving the overall performance and environmental impact of hybrid vehicles.

Implementation Method 1

an opposed-piston, internal combustion engine device provides energy

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

a non-combustion driving device provides mechanical torque and rotation to a driveshaft

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a power transducer device such as electric motor/generator units to optimize energy accumulation and distribution

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11982225B2Hybrid drive system with an opposed-piston, internal combustion engine
Publication Date: 2024.05.14 GENERAL ATOMICS AERONAUTICAL SYSTEMS INC
  • US11982225B2 patent drawing
  • US11982225B2 patent drawing
  • US11982225B2 patent drawing

AI summary

A hybrid drive system has two sources of driving power: a non-combustion drive system to provide mechanical torque and rotation to a driveshaft, and an opposed-piston, internal combustion engine configured to provide energy for the non-combustion drive system.