Opposed-Piston Intake Chamber Air Diffusing Feature

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Solution Overview

Problem

Uniflow-scavenged, two-stroke opposed-piston engines face challenges in ensuring uniform airflow distribution to cylinders, leading to inconsistent scavenging efficiency due to the absence of an intake manifold, which results in reduced engine performance.

Innovation Solution

An airflow diffusing structure within the open air intake chamber, featuring varying apertures along its length, is introduced to evenly distribute charge air to all cylinders, ensuring each intake port receives a similar amount of air, thereby optimizing scavenging efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an open air intake chamber is used without an intake manifold, then engine weight and parts complexity are reduced, but uniform airflow distribution to cylinders is compromised

Engineering Contradiction:
Improveparts complexityVSAvoidairflow distribution uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The diffuser structure implements local quality by varying the aperture dimensions at different locations along the intake chamber. The apertures are designed with different sizes and shapes at various positions to compensate for the natural airflow variation from the inlet, ensuring that each cylinder receives uniform charge air despite the simplified open chamber configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention applies parameter changes by modifying the geometric parameters of the apertures in the diffuser structure. The aperture dimensions (area, shape, orientation) are systematically varied along the length of the intake chamber to control and equalize airflow distribution, transforming the simple open chamber into an optimized airflow distribution system.

Inventive Principle:
Principle #35Parameter changes

2Weight of moving object

If an open air intake chamber is used without an intake manifold, then engine weight is reduced, but uniform airflow distribution to cylinders is compromised

Engineering Contradiction:
Improveengine weightVSAvoidairflow distribution uniformity
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

The diffuser structure implements local quality by varying the aperture dimensions at different locations along the intake chamber. The apertures are designed with different sizes and shapes at various positions to compensate for the natural airflow variation from the inlet, ensuring that each cylinder receives uniform charge air despite the simplified open chamber configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention applies parameter changes by modifying the geometric parameters of the apertures in the diffuser structure. The aperture dimensions (area, shape, orientation) are systematically varied along the length of the intake chamber to control and equalize airflow distribution, transforming the simple open chamber into an optimized airflow distribution system.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If charge air flows directly into cylinders without diffusion, then airflow path is simplified, but scavenging efficiency becomes inconsistent across cylinders

Engineering Contradiction:
Improveairflow path complexityVSAvoidscavenging efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The diffuser structure implements local quality by varying the aperture dimensions at different locations along the intake chamber. The apertures are designed with different sizes and shapes at various positions to compensate for the natural airflow variation from the inlet, ensuring that each cylinder receives uniform charge air despite the simplified open chamber configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The diffuser structure performs preliminary action by pre-distributing and equalizing the airflow to each cylinder before the charge air enters the combustion chamber. This preliminary distribution ensures that each cylinder receives the appropriate amount of air for effective scavenging, preventing inconsistent scavenging efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The airflow diffusing structure effectively equalizes airflow to each cylinder, enhancing scavenging efficiency and maintaining the benefits of an open intake chamber configuration while reducing engine weight and parts complexity.

Implementation Method 1

The diffusing structure causes airflow entering into the chamber to undergo diffusion so as to spread out evenly across the chamber such that all intake port openings downstream of the diffusing structure receive substantially equal amounts of fresh charge air mass.

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11047334B2Intake chamber air diffusing feature in an opposed-piston engine
Publication Date: 2021.06.29 GENERAL ATOMICS AERONAUTICAL SYSTEMS INC
  • US11047334B2 patent drawing
  • US11047334B2 patent drawing
  • US11047334B2 patent drawing

AI summary

An air intake system is provided that supplies charge air to multiple cylinders in an in-line configuration in an uniflow-scavenged, two-stroke opposed-piston engine. The engine is configured such that the intake ports of the cylinders are situated in one intake chamber within the engine block. The air intake chamber includes a feature to balance the mass of air that reaches the intake port of each cylinder in the engine.