Compact Engine Layout via Opposite-Side Turbocharger Placement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional engines with two-stage turbochargers lack a compact configuration due to the close placement of high-pressure and low-pressure turbochargers, which results in underutilized space and a complex engine layout.

Innovation Solution

The high-pressure and low-pressure turbochargers are separately disposed on opposite sides of the engine body, with intake and exhaust pipes positioned transversely, allowing for a more compact arrangement and improved maintenance access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the high-pressure turbocharger and the low-pressure turbocharger are disposed close to each other and connected by intake pipe and exhaust pipe, then the engine can achieve two-stage turbocharging function, but the space utilization is poor and the engine configuration cannot be made compact

Engineering Contradiction:
Improvetwo-stage turbocharging functionVSAvoidengine configuration compactness
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent applies dimensional arrangement by disposing the high-pressure turbocharger and low-pressure turbocharger on opposite sides of the engine main body in the longitudinal direction, with intake and exhaust pipes arranged in the transverse direction. This spatial distribution across different dimensions achieves compact engine configuration while maintaining two-stage turbocharging functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the high-pressure turbocharger and the low-pressure turbocharger are disposed close to each other, then the connection between turbochargers is simplified, but the space where turbochargers are disposed is not utilized effectively

Engineering Contradiction:
Improveturbocharger connection structureVSAvoidspace utilization
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The patent segments the turbocharger system by separating the high-pressure turbocharger and low-pressure turbocharger into different locations on opposite sides of the engine main body. This segmentation allows each turbocharger to be positioned independently to optimize space utilization while maintaining functional connectivity through transverse intake and exhaust pipes.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If the intake pipe and exhaust pipe are disposed separately on one side and the other side in transverse direction, then the engine configuration becomes compact, but the pipe layout complexity increases

Engineering Contradiction:
Improveengine configuration compactnessVSAvoidpipe layout
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent employs asymmetric arrangement by positioning the intake pipe and exhaust pipe on opposite sides of the engine main body in the transverse direction. This asymmetric layout achieves compact engine configuration while the pipes connect the high-pressure and low-pressure turbochargers located on opposite sides, balancing the overall structure.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentEP3009630B1engine
Publication Date: 2022.12.14 YANMAR POWER TECH CO LTD
  • EP3009630B1 patent drawingFigure 1
  • EP3009630B1 patent drawingFigure 2
  • EP3009630B1 patent drawingFigure 3

AI summary

The object of the present invention is to provide a compact engine. An engine (100) has a two- two-stage turbocharger provided with a high-pressure turbocharger (20) and a low-pressure turbocharger (30). The high-pressure turbocharger (20) and the low-pressure turbocharger (30) are separately disposed on the gear case side and the flywheel side in along direction of a main body (10) respectively. An intake pipe (21C) and an exhaust pipe (22C) connecting the high-pressure turbocharger (20) with the low-pressure turbocharger (30) are separately and respectively disposed on right side and left side in a transvers direction of the main body (10).