Optical Connection Structure with Intermediary Adhesive Lens

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Solution Overview

Problem

The existing optical connection structures between silicon photonics waveguides and optical fibers face inefficiencies due to manufacturing errors, leading to divergence from ideal plane waves and reduced coupling efficiency.

Innovation Solution

An optical connection structure is introduced, featuring multiple adhesive layers and a lens structure on the interface between them, which approximates the mode field distribution of light to a plane wave, reducing radiation and enhancing coupling efficiency by optimizing refractive indices and structural parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a tapered structure is formed in the Si waveguide to match mode fields, then coupling efficiency between Si waveguide and optical fiber is improved, but manufacturing errors cause divergence from ideal plane wave and reduce coupling efficiency

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidstructural parameters
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

An adhesive layer with optimized refractive index is introduced as an intermediary medium between the Si waveguide and optical fiber. This adhesive layer acts as a mediator that compensates for manufacturing errors in the tapered structure, maintaining proper mode field matching and plane wave formation even when structural parameters deviate from ideal values.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index of the adhesive layer is specifically optimized to compensate for manufacturing variations. By adjusting this physical parameter, the system maintains reliable coupling efficiency despite deviations in tapered structure dimensions or angles caused by manufacturing errors.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple adhesive layers and lens structure are added to improve coupling efficiency, then radiation mode light is reduced and return loss increases, but device complexity increases

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple adhesive layers with different refractive indices are introduced as intermediary structures between the waveguide and fiber. These layers create a gradual refractive index transition that reduces radiation mode light and excessive resonance, improving coupling efficiency while keeping the overall structural complexity manageable through systematic design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves coupling efficiency by minimizing radiation mode light and excessive resonance, achieving a higher return loss and increased productivity in optical connections.

Implementation Method 1

a lens structure (3) that is provided on an interface between the plurality of adhesive layers (2, 4)

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a plurality of adhesive layers (2, 4) that are provided in a propagation direction of light from the first optical waveguide (1) to the second optical waveguide (5)

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11448839B2Optical connection structure
Publication Date: 2022.09.20 NIPPON TELEGRAPH & TELEPHONE CORP
  • US11448839B2 patent drawing
  • US11448839B2 patent drawing
  • US11448839B2 patent drawing

AI summary

A first adhesive layer is provided to be in contact with an SSC. A second adhesive layer is provided to be in contact with an optical fiber. A lens structure is on an interface between the first adhesive layer and the second adhesive layer.