Optical Aerosol Particle Analysis With Upstream Centrifugal Separation

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Solution Overview

Problem

Existing aerosol measurement technologies can only determine the optical size of particles based on scattered light signals, which is insufficient for distinguishing between particles with different refractive indices, forms, and densities, leading to inaccuracies in size determination.

Innovation Solution

A method and device that utilize a separator upstream of the optical sensor unit to separate particles based on size and/or mass, using a centrifugal separator to apply centrifugal force, allowing for the determination of aerodynamic diameters and improved separation of fine dust fractions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If optical measurement is used to determine particle size, then measurement speed is improved, but measurement precision deteriorates because particles with different refractive indices, forms, and densities cannot be distinguished

Engineering Contradiction:
Improvemeasurement speedVSAvoidparticle size determination accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The measurement process is segmented into multiple channels (up to 256 channels) that record scattering signals at different angles or wavelengths. This segmentation allows the system to capture multiple characteristics of each particle simultaneously, enabling differentiation between particles with different optical properties while maintaining high measurement speed through parallel processing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-dimensional optical size measurement to multi-dimensional characterization by recording scattering signals across multiple channels. This adds dimensions of measurement (different scattering angles, wavelengths, or temporal characteristics) that provide additional information about particle refractive index, form factor, and density, thereby improving measurement precision without sacrificing speed

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a separator is added to the device for size- and/or mass-sensitive separation, then particle separation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveparticle separation efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The separator is integrated within the existing aerosol measurement device structure, with the aerosol flow path passing through the separator before reaching the optical measurement channels. This nesting approach allows the separator to be incorporated without requiring a completely separate system, thereby improving particle separation efficiency while minimizing the increase in overall device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of fine dust fractions by separating particles according to size and mass, overcoming inaccuracies in optical measurement by determining aerodynamic diameters and improving separation efficiency.

Implementation Method 1

individual particles are counted on the basis of a signal generated by light scattering on them

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a separator for size- and/or mass-sensitive separation of particles is arranged upstream of the sensor unit

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS12449342B2Method and device for analysing particles of an aerosol
Publication Date: 2025.10.21 PALAS GMBH PARTIKEL & LASERME TECH
  • US12449342B2 patent drawing
  • US12449342B2 patent drawing
  • US12449342B2 patent drawing

AI summary

In order to achieve improved determination of fine dust particles, a method is provided for determining particles of an aerosol whereby, in a first measuring step, aerosol is fed to an optical aerosol measuring device without being influenced by a controllable centrifugal separator, at least in a further measuring step aerosol is guided to the optical measuring device while being influenced by the centrifugal separator rotating at least at a speed deviating from the speed 0, and properties of the particles of the aerosol are determined from the received measurement signals of the optical measuring device in the first and in at least one further measuring step. A device is also provided, which has an optical sensor unit forming the measuring volume for recording particles, and is designed such that a separator for size- and/or mass-sensitive separation of particles is arranged upstream of the sensor unit.