Optical Air Data Probe Port Pressure Integration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional air data probes require pneumatic tubing to route sampled air to remote pressure sensors, leading to issues like pneumatic lag, increased heating requirements, and potential obstructions, which affect performance and reliability.

Innovation Solution

Integrating pneumatic pressure sensors directly within the air data probe ports, eliminating the need for pneumatic tubing by using optical fiber pressure sensors that measure airflow pressure directly at the port, thus reducing heating needs and preventing obstructions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pneumatic tubing is used to route sampled air to remote pressure sensors, then pressure measurement can be performed remotely, but pneumatic lag and potential obstructions occur affecting measurement accuracy and reliability

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidpressure measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent extracts the pressure sensing function from the remote location and places it directly at the port where air is sampled. By integrating the pressure sensor within the port structure, the system eliminates the pneumatic tubing that caused measurement delays and obstructions, while maintaining the ability to perform pressure measurements at the desired location.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the pressure sensing function with the port structure itself. The port and pressure sensor are integrated into a single unified component, eliminating the separate pneumatic tubing system. This combination resolves the contradiction by ensuring that pressure measurement occurs directly at the sampling point without intermediate transmission pathways that could cause lag or obstructions.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If pneumatic tubing is used throughout the air data probe, then pressure can be transmitted to remote sensors, but heating requirements increase and ice/moisture obstructions occur

Engineering Contradiction:
Improvesystem reliabilityVSAvoidheating power requirements
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent removes the pneumatic tubing from the system and extracts the pressure sensing function to the port location. This elimination of the tubing pathway removes the source of heating requirements and ice/moisture obstruction problems, while maintaining reliable pressure measurement capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses the port structure itself as an intermediary that directly transmits pressure to the sensor without requiring thermal management of intermediate tubing. By making the port the direct pressure transmission pathway, the system eliminates the need for heating elements that would otherwise be required to prevent ice and moisture accumulation in pneumatic tubing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If pneumatic tubing is used to transport air pressure, then remote sensing is enabled, but pneumatic delay occurs reducing response speed

Engineering Contradiction:
Improveremote sensing capabilityVSAvoidpressure response speed
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent extracts the pressure sensing function from the remote location and places it directly at the port. This eliminates the pneumatic tubing that caused delay, while maintaining the ability to sense pressure at the desired measurement point. The response speed is improved by removing the intermediate transmission pathway.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the pressure sensing function with the port structure, creating a unified component that provides both the sampling function and the measurement function at the same location. This merger eliminates the pneumatic delay caused by separate tubing while maintaining remote sensing capability through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances performance and reliability by avoiding pneumatic lag, reducing heating power requirements, simplifying manufacturing, and preventing ice and moisture ingestion, while eliminating blockages and errors caused by edge geometry.

Implementation Method 1

Integrating pneumatic pressure sensors directly within the air data probe ports, eliminating the need for pneumatic tubing by using optical fiber pressure sensors that measure airflow pressure directly at the port

Methodology Applied
Scientific EffectOptical fiber pressure sensing: Optical Fibre

Data Source

PatentEP3667331B1Air data probe with optical pressure integration
Publication Date: 2023.08.16 ROSEMOUNT AEROSPACE INC
  • EP3667331B1 patent drawingFigure 1
  • EP3667331B1 patent drawingFigure 2
  • EP3667331B1 patent drawingFigure 3

AI summary

An air data probe (12a-12n) includes a probe head (14, 26, 42, 64), a port (20, 22, 30, 48, 68) within the probe head (14, 26, 42, 64) in fluid communication with external airflow (A), and a pneumatic pressure sensor (28, 44, 66) mounted within the port (20...68).