Optical Array QPCR Thermocycler Feedback Control

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Solution Overview

Problem

Current polynucleotide synthesis methods lack real-time monitoring capabilities, leading to suboptimal temperature control and reduced efficiency in synthesizing high-quality oligonucleotides, as they rely on manual adjustments and limited temperature profiles across multiple reaction chambers.

Innovation Solution

A thermocycler device with multiple reaction chambers, a thermoelectric module, a light source, and a detection module that allows for real-time monitoring and feedback control, enabling precise temperature management and imaging-based feedback to optimize polynucleotide synthesis reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If real-time monitoring and feedback control are implemented, then the quality and speed of polynucleotide synthesis are improved, but the device complexity increases

Engineering Contradiction:
Improvesynthesis qualityVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements real-time monitoring of polynucleotide synthesis reactions using optical detection systems that measure reaction progress. The detection module provides feedback signals to the control system, which adjusts thermocycling parameters dynamically based on observed reaction characteristics, thereby improving synthesis quality without requiring overly complex manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual monitoring and adjustment mechanisms with automated optical detection and electronic control systems. Instead of physical inspection and manual thermocycler adjustment, the system uses optical sensors to monitor reaction progress and electronic controllers to automatically adjust temperature profiles, reducing operational complexity while improving precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If multiple reaction chambers are used with independent control, then productivity increases, but device complexity increases

Engineering Contradiction:
Improvesynthesis throughputVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the synthesis system into multiple independent reaction chambers, each capable of performing polynucleotide synthesis simultaneously. Each chamber can be independently controlled for temperature and monitoring, allowing parallel processing of multiple reactions and thereby increasing overall productivity without requiring a complete redesign of the control architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs a universal control system and optical detection architecture that can be applied across multiple reaction chambers. The same thermocycling protocol framework, optical monitoring system, and feedback control algorithms are reused for each chamber, reducing the incremental complexity added by each additional chamber while maintaining the ability to perform multiple synthesis reactions in parallel

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If manual adjustments are used for temperature control, then device complexity is reduced, but manufacturing precision deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidtemperature control accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements self-regulating temperature control through automated feedback mechanisms. The system continuously monitors reaction progress optically and automatically adjusts thermocycling parameters without requiring manual intervention. This self-service approach improves temperature control accuracy by eliminating human response delays while keeping the control system relatively simple through algorithmic automation

Inventive Principle:
Principle #25Self-service

4Productivity

If imaging-based feedback is provided, then synthesis speed and quality are improved, but loss of time increases

Engineering Contradiction:
Improvesynthesis speedVSAvoidmonitoring time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements continuous optical monitoring throughout the thermocycling process, capturing images or spectral data at multiple time points during each cycle. This continuous observation allows the feedback control system to make real-time adjustments without interrupting the synthesis reaction, thereby improving synthesis speed while minimizing time loss through non-stop operation and immediate parameter optimization

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the quality and speed of polynucleotide synthesis by allowing independent control of each reaction chamber, improving the accuracy of temperature profiles, and providing immediate feedback on reaction progress, thereby increasing the efficiency and reproducibility of the synthesis process.

Implementation Method 1

a thermoelectric module, wherein the thermoelectric module is thermally coupled to each of the plurality of reaction chambers

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Implementation Method 2

a light source, the light source oriented to provide a light beam through the top opening and the bottom opening of the each of the plurality of reaction chambers

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

a detection module, the detection module comprising an imaging module the detection module positioned above the plurality of reaction chambers

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Data Source

PatentUS20230114049A1Optical array qpcr
Publication Date: 2023.04.13 DEEPDIVEBIO INC
  • US20230114049A1 patent drawing
  • US20230114049A1 patent drawing
  • US20230114049A1 patent drawing

AI summary

Provided herein are devices, methods, and systems for polynucleotide synthesis comprising a thermocycler comprising a plurality of individual reaction chambers having a capability to control its own temperature setting. The devices, methods, and systems provided herein further comprise a detection module and a light source that are used to monitor the progress of the polynucleotide synthesis reaction in the individual reaction chambers and the quality and quantity of the synthesized polynucleotides.