Optical Auxiliary Layer Reducing Specular Reflections in Displays

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Solution Overview

Problem

Display devices with liquid crystal or organic electroluminescence elements suffer from degraded reflectance characteristics due to specular components at interfaces between substrates and layers, leading to lower display quality.

Innovation Solution

Incorporating an optical auxiliary layer with a base portion and recess portions between the substrate and the color filter layer, where the average refractive index of the auxiliary layer is between that of the substrate and the color filter layer, to reduce specular reflections and improve reflectance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an optical auxiliary layer is added between the substrate and color filter layer, then reflectance characteristics are improved, but device complexity increases

Engineering Contradiction:
Improvereflectance characteristicsVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An optical auxiliary layer is introduced as an intermediary component between the substrate and color filter layer. This layer has a refractive index that is lower than the substrate and higher than the color filter layer, serving as a refractive index bridge to reduce specular reflections at the interfaces and improve overall reflectance characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical auxiliary layer is segmented into a base portion and multiple recess portions that extend toward the substrate. This segmentation creates multiple internal interfaces within the auxiliary layer itself, further reducing specular reflections by distributing the refractive index transition across multiple smaller steps rather than a single abrupt transition.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the optical auxiliary layer uses a simple structure, then manufacturing is easier, but reflectance improvement is insufficient

Engineering Contradiction:
Improveease of manufactureVSAvoidreflectance characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The optical auxiliary layer incorporates recess portions that create a porous or hollow structure within the layer. These recesses can be filled with materials having appropriate refractive indices or left as air cavities, providing effective reflectance improvement while maintaining manufacturing feasibility through established processes like spin coating followed by etching or using pre-formed porous particles.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The optical auxiliary layer is constructed as a composite structure combining a base material with recess portions that may be filled with different materials. This composite approach allows tuning of the effective refractive index to optimize reflectance characteristics while using materials and processes that are compatible with existing manufacturing capabilities.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical auxiliary layer enhances display quality by reducing specular components, thereby improving reflectance characteristics and overall display performance.

Implementation Method 1

an average refractive index of the optical auxiliary layer is greater than or equal to an average refractive index of the substrate and is less than or equal to an average refractive index of the color filter layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a display device has specular components (e.g., specular reflections or regular reflections) including reflection occurring on an interface between a substrate including glass and an air layer, reflection occurring on an interface between a substrate including glass and a color filter layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11616101B2Display device having optical auxiliary layer and method of manufacturing the same
Publication Date: 2023.03.28 SAMSUNG DISPLAY CO LTD
  • US11616101B2 patent drawing
  • US11616101B2 patent drawing
  • US11616101B2 patent drawing

AI summary

A display device includes: a substrate; a color filter layer disposed below the substrate; a color control layer disposed below the color filter layer; and an optical auxiliary layer disposed between the substrate and the color filter layer and having a base portion and a plurality of recess portions, the plurality of recess portion defined in the base portion and recessed in a direction toward the substrate, wherein an average refractive index of the optical auxiliary layer is greater than or equal to an average refractive index of the substrate and is less than or equal to an average refractive index of the color filter layer.