Optical Transmission Device for Battery Status Data

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Solution Overview

Problem

Wired transmission devices in battery systems are cumbersome, lead to electromagnetic interference, and compromise signal quality and reliability due to the need for extensive cabling and multiple connections.

Innovation Solution

A transmission device that uses light signals transmitted through a temperature control fluid line to convey status data between sensor and control devices, eliminating the need for physical wires and reducing electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired transmission devices with cables and conductors are used to transmit status data, then data transmission between sensor device and control device can be achieved, but the system requires extensive installation space and generates electromagnetic interference

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidcabling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wired transmission system (cables, conductors, plugs) with an optical transmission system using light signals. The sensor device and control device communicate through optical signals transmitted via the temperature control fluid line, eliminating the need for separate electrical cables and reducing electromagnetic interference while maintaining data transmission reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The temperature control fluid line serves dual functions: it continues to perform its original temperature control function while simultaneously serving as a transmission medium for optical signals. This multi-functionality eliminates the need for separate cabling for data transmission, reducing installation space and complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple plugs or plug connections are used for wired data transmission, then connection between sensor device and control device can be established, but signal quality and transmission reliability deteriorate

Engineering Contradiction:
Improveconnection establishmentVSAvoidsignal quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces mechanical plug connections with optical signal transmission through the temperature control fluid line. This eliminates contact resistance, oxidation, and connection errors associated with plugs, thereby improving signal quality and transmission reliability while maintaining ease of operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If wired transmission devices are used for status data transmission, then data can be transmitted between devices, but electromagnetic impurities are generated that affect battery system operation

Engineering Contradiction:
Improvedata transmissionVSAvoidelectromagnetic interference
Core Design Contradiction:
Loss of informationVSObject-generated harmful factors

Solution Approach 1:

The patent substitutes electrical signal transmission with optical signal transmission. By using light signals carried through the temperature control fluid line, the system eliminates electromagnetic field generation and susceptibility, preventing electromagnetic interference with battery system operation while maintaining effective data transmission

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a more compact battery system configuration with improved signal quality and reliability, as well as reduced electromagnetic interference, by using light signals within the temperature control fluid line to transmit status data.

Implementation Method 1

the first communication unit (31) is configured for transmitting light signals (60) into the temperature control fluid (6)

Methodology Applied
Scientific EffectLight transmission through fluid: Light

Implementation Method 2

the second communication unit (41) is configured for receiving light signals (60) from the temperature control fluid (6)

Methodology Applied
Scientific EffectLight detection in fluid: Photoelectric Effect

Data Source

PatentUS11611225B2Transmission device, data recording device, system comprising temperature control device and data recording device, battery system and method for transmitting status data
Publication Date: 2023.03.21 LION SMART GMBH
  • US11611225B2 patent drawing
  • US11611225B2 patent drawing

AI summary

A detecting device detects at least one battery characteristic of at least one battery cell of a battery plane of a battery stack. A carrier has at least one electrical lead element and at least one contact element having a contact section for contacting a mating contact section of the at least one battery cell. The contact element has a sensor section for detecting the at least one battery characteristic of the battery cell. The sensor section is connected by data-communicating to the at least one line element for forwarding the at least one detected battery characteristic. Furthermore, the invention relates to a battery stack having at least one battery plane with at least one battery cell and a detection device.