Optical System Thermal Boresight Correction via Detector Radiation Sources

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical systems face challenges in accurately compensating for thermally induced changes in boresight and effective focal length without requiring accurate and constant temperature measurements or complex calibration processes, especially in varying environmental conditions such as those encountered in aerospace applications.

Innovation Solution

The method involves attaching radiation emitting sources to the optical system's support frame or first optical element, measuring initial and shifted image locations on a detector at standard and varying temperatures, calculating shifts, and correcting boresight and focal length using these measurements, without needing temperature data. This is achieved by activating radiation sources, measuring image shifts, and applying corrections through a processor with adapted software.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature sensors and electro-mechanical assemblies are used to compensate for focal length drift, then compensation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecompensation accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the temperature sensing function from a separate sensor and integrates it into the detector element itself. The detector element directly measures its own operating temperature, eliminating the need for separate temperature sensors and reducing device complexity while maintaining compensation accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The detector element serves multiple functions: it detects optical signals for imaging and simultaneously measures its own operating temperature. This multi-functionality reduces the number of components needed and simplifies the overall system structure while enabling accurate thermal compensation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple lens and mirror arrays are used to compensate for focal length drift, then compensation accuracy is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvefocal length compensation accuracyVSAvoidmanufacturing difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces complex mechanical compensation systems (multiple lenses and mirrors) with an electronic/software-based solution. The processor unit uses temperature data from the detector element to calculate and apply compensation factors to the image data, eliminating the need for additional optical components and simplifying manufacturing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If temperature sensors are integrated into the optical system, then compensation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the temperature sensing function with the detector element by providing means for the detector element to directly sense its own operating temperature. This integration eliminates separate temperature sensor components and reduces device complexity while improving temperature measurement accuracy for compensation purposes.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If conventional electronic compensation methods are used, then device complexity is reduced, but measurement precision of temperature changes decreases

Engineering Contradiction:
Improvedevice complexityVSAvoidtemperature measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements local temperature measurement by having each detector element sense its own operating temperature rather than using a single average temperature measurement. This localized measurement approach provides higher temperature measurement precision for compensation while maintaining relatively simple device architecture through software-based processing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate compensation of thermally induced boresight and focal length changes without relying on temperature measurements, simplifying calibration and enhancing the system's ability to maintain image accuracy across temperature variations, applicable to various electromagnetic wavelength ranges.

Implementation Method 1

providing a plurality of radiation emitting sources

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

The cumulative effect of the thermally induced changes for each of the individual optical and mechanical elements is to cause a change in the effective focal length of the system and a shifting of the image on the detector

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

measuring in a selected coordinate system the shifted locations of the center and/or the new size of the images of the radiation emitting sources that are formed on the detector

Methodology Applied
Scientific EffectImage detection: Photography

Data Source

PatentUS8416404B2Method and system for measurement and correction of thermally induced changes of boresight, effective focal length, and focus
Publication Date: 2013.04.09 RAFAEL ADVANCED DEFENSE SYST LTD
  • US8416404B2 patent drawing
  • US8416404B2 patent drawing
  • US8416404B2 patent drawing

AI summary

A method and system are for measuring and correcting shifts in the boresight, effective focal length, and focus of an optical system that are caused by temperature variations. The method can be used for systems which can be expected to operate in situations where the temperature variations are large, e.g. a FLIR system of a fighter plane, and also where the temperature variations can be very small however high accuracy is needed. The invention is based on placing radiation emitting sources before and as close as possible to the first optical element of the optical system and measuring the thermally induced shifts of the locations of the images of the radiation emitting sources on the surface of the detector of the optical system.