Integrated Optical Structure for ESD-Robust Butt-Joint Coupling

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Solution Overview

Problem

As the transmission rate in optical communication increases, semiconductor optical devices require quicker response times, which is achieved by reducing the area between electrodes. However, this reduction in device size leads to a decrease in withstand voltage against electrostatic discharge (ESD), resulting in reduced reliability.

Innovation Solution

The semiconductor integrated optical device incorporates a protrusion portion of the first conductivity type between the first and second core layers, joined by a butt joint, and positions the voltage applying end away from the butt joint region to reduce electric field concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the area between electrodes is reduced to improve response time, then quick response is achieved, but withstand voltage against ESD decreases

Engineering Contradiction:
Improveresponse timeVSAvoidwithstand voltage against ESD
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A protrusion portion of first conductivity type is introduced as an intermediary element between the core layers and the electrode. This protrusion portion acts as a mediator that separates the electrode from the core layers, allowing the electrode to be positioned closer to the core layers (improving response time) while the protrusion portion maintains the electric field distribution and withstand voltage characteristics (maintaining reliability).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrode is positioned in a different spatial dimension relative to the core layers by utilizing the protrusion portion. Instead of directly reducing the planar distance between electrode and core layers, the invention uses the vertical dimension (height of protrusion portion) to achieve proximity while maintaining electrical isolation and field distribution characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the device size is reduced to lower price, then cost reduction is achieved, but withstand voltage against ESD decreases

Engineering Contradiction:
ImprovepriceVSAvoidwithstand voltage against ESD
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the geometric parameters of the device structure by introducing a protrusion portion with specific height and width dimensions. This parameter change allows the device to maintain smaller overall size (reducing price) while the protrusion portion's dimensions are optimized to maintain adequate withstand voltage characteristics.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If the voltage applying end is positioned close to the BJ joint region to reduce device area, then device size is reduced, but electric field concentration increases

Engineering Contradiction:
Improvedevice areaVSAvoidelectric field concentration
Core Design Contradiction:
Area of stationary objectVSStress or pressure

Solution Approach 1:

The protrusion portion serves as an intermediary structure between the voltage applying end and the BJ joint region. It allows the voltage applying end to be positioned close to the BJ joint region (reducing device area) while the protrusion portion's geometry distributes the electric field, preventing excessive concentration at the BJ joint region.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability of the semiconductor integrated optical device by improving its withstand voltage against ESD while maintaining optimal optical coupling and device characteristics.

Implementation Method 1

a part of a substrate forms a side-wall shape control layer between the two semiconductor multilayer structures through a mass transport phenomenon

Methodology Applied
Scientific EffectMass transport phenomenon:

Implementation Method 2

forming the side-wall shape control layer and thus reducing occurrence of crystal defects of the semiconductor multilayer structures

Methodology Applied
Scientific EffectCrystal defect reduction:

Data Source

PatentUS20250141182A1Semiconductor integrated optical device
Publication Date: 2025.05.01 WELLS FARGO BANK NA
  • US20250141182A1 patent drawing
  • US20250141182A1 patent drawing
  • US20250141182A1 patent drawing

AI summary

Provided is a semiconductor integrated optical device with high reliability. The semiconductor integrated optical device includes first and second core layers, a semiconductor layer, a first electrode, and a protrusion portion. The semiconductor integrated optical device includes, in plan view, a BJ joint region in which the protrusion portion is formed, a first optical function device region which is adjacent to the BJ joint region in a predetermined direction and in which the first core layer and the first electrode are located, and a second optical function device region in which the second core layer is located. The first electrode includes a voltage applying end at an end portion on the BJ joint region side on a surface that is in contact with the semiconductor layer. The voltage applying end is placed at a position apart from the BJ joint region in the first optical function device region.