Optical Cantilever Drive for High-Speed AFM Scanning

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Solution Overview

Problem

Conventional Atomic Force Microscopes (AFMs) have low scanning speed in the Z direction due to the limitations of piezoelectric elements, which restricts the imaging speed and Q-value control, making it difficult to measure fragile samples and maintain high sensitivity.

Innovation Solution

A cantilever driving device that uses light irradiation for thermal expansion deformation, with a light-irradiation control unit for feedback control and thermal-response compensation, allowing for high-speed scanning and Q-value control, thereby increasing the resonance frequency and scanning speed while maintaining mechanical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a piezoelectric element is used for Z-direction scanning, then the scanner can move the sample stage in three-dimensional directions, but the resonance frequency is low due to macroscopic size, limiting scanning speed

Engineering Contradiction:
Improvescanning speedVSAvoidscanner structure
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent replaces the conventional piezoelectric element-based mechanical scanning system with an optical system. A light source irradiates light onto the cantilever, and a photodetector detects light reflection to sense cantilever displacement. This optical substitution eliminates the need for a macroscopic piezoelectric scanner, enabling high-speed scanning through optical lever detection while maintaining precise Z-direction control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from mechanical displacement measurement by a piezoelectric scanner to optical reflection intensity measurement. By detecting changes in light reflection intensity as the cantilever moves in the Z direction, the system achieves high-resolution displacement sensing without the speed limitations of piezoelectric elements.

Inventive Principle:
Principle #35Parameter changes

2Speed

If a cantilever with self-actuation function is introduced using MEMS technology, then resonance frequency can be increased and feedback scanning speed can be improved, but the cantilever structure becomes complicated and extremely hard, making it difficult to use for fragile and soft samples

Engineering Contradiction:
Improvefeedback scanning speedVSAvoidapplicability to fragile samples
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent extracts the actuation function from the cantilever structure itself and separates it into an external optical excitation system. Instead of embedding piezoelectric elements within the cantilever (which complicates the structure and increases hardness), the system uses external light irradiation to excite the cantilever at its resonance frequency, maintaining the cantilever's simplicity and suitability for fragile samples while achieving high-speed feedback scanning.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces light as an intermediary to transfer energy to the cantilever for excitation. The light source acts as a mediator that couples energy to the cantilever without requiring direct mechanical or electrical contact, thus avoiding structural modification of the cantilever and preserving its mechanical properties for measuring soft and fragile materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If feedback scanning is performed to keep force acting on cantilever and sample constant, then fine shape of sample surface can be obtained, but measurement is slow requiring time in the order of minute to pick up one image

Engineering Contradiction:
Improvesample surface shape precisionVSAvoidimaging speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent employs mechanical vibration by exciting the cantilever at its resonance frequency using external light irradiation. The cantilever oscillates in the Z direction with high frequency, enabling rapid feedback scanning. This vibrational approach allows the system to maintain constant interaction force between the probe and sample while acquiring images much faster than conventional static or slow scanning methods.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent uses periodic action by applying sinusoidally modulated light to excite the cantilever at its resonance frequency. This periodic excitation creates sustained oscillations that enable rapid cyclic scanning in the Z direction, dramatically increasing imaging speed while maintaining the precision required for accurate surface topography measurement through feedback control.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high-speed scanning and imaging by utilizing light irradiation for Z-direction scanning, preventing cantilever hardening and allowing for precise Q-value control, thus enhancing the scanning speed and sensitivity of the AFM.

Implementation Method 1

light irradiating unit for irradiating light on the cantilever to cause thermal expansion deformation

Methodology Applied
Scientific EffectThermal expansion deformation: Thermal Expansion

Implementation Method 2

The sensor is typically a sensor of an optical lever type

Methodology Applied
Scientific EffectOptical lever type detection: Reflection

Implementation Method 3

The sample stage scanner typically includes a piezoelectric element and moves a sample in X, Y, and Z directions with respect to the cantilever

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP1898204B1Scanning probe microscope and cantilever drive device
Publication Date: 2018.09.12 KANAZAWA UNIV
  • EP1898204B1 patent drawingFigure 1
  • EP1898204B1 patent drawingFigure 2
  • EP1898204B1 patent drawingFigure 3

AI summary

A driving laser unit (11) irradiates a laser beam on a cantilever (5) to cause thermal expansion deformation. A driving-laser control unit (13) performs feedback control for the cantilever (5) by controlling intensity of the laser beam on the basis of displacement of the cantilever (5) detected by a sensor (9). A thermal-response compensating circuit (35) has a constitution equivalent to an inverse transfer function of a heat transfer function of the cantilever (5) and compensates for a delay in a thermal response of the cantilever (5) to the light irradiation. Moreover, the cantilever (5) may be excited by controlling the intensity of the laser beam. By controlling light intensity, a Q value of a lever resonance system is also controlled. It is possible to increase scanning speed of an atomic force microscope.