Optical recognition system for capsules for the production of hot beverages

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Solution Overview

Problem

Existing methods for recognizing capsules in hot beverage machines are vulnerable to counterfeit and damage, particularly when identifiers are external and exposed, leading to potential toxicity and machine malfunction, and are costly and complex, making them unsuitable for cheaper machines.

Innovation Solution

A method where a recognition substance inside the capsule emits an optical signal in response to an excitation, allowing for internal verification through a light source and reader, ensuring the identifier is protected and easily integrated into existing machines, enabling recognition of suitable capsules and varying beverage production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external markers are used on capsules, then capsule identification is enabled, but the identifier is vulnerable to counterfeiting, damage, and dirt

Engineering Contradiction:
Improveidentifier protectionVSAvoidreading system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The recognition substance is nested inside the capsule container, specifically placed in the cavity or on the sealing flange interior surface. This internal placement protects the identifier from external damage, dirt, and counterfeiting while maintaining its functionality for optical detection by the machine's reading system

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Instead of placing the identifier on the external surface of the capsule as in conventional systems, the patent inverts the approach by positioning the recognition substance inside the capsule. This reversal protects the identifier from external threats while still enabling machine recognition through the capsule's transparent or translucent wall

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If sophisticated marking systems with multiple concentric rings or barcodes are used, then counterfeiting is harder to bypass, but the system cost and complexity increases significantly

Engineering Contradiction:
Improvecounterfeit preventionVSAvoidlighting and reading system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the parameter of identifier placement from external to internal, and uses a single recognition substance with specific optical properties (fluorescent, phosphorescent, or absorbing) rather than complex multi-element marking systems. This simplifies both the marking and reading systems while maintaining counterfeit prevention capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The recognition substance is integrated into the disposable capsule itself rather than requiring expensive, reusable marking systems. The identifier is part of the single-use capsule structure, eliminating the need for complex external marking equipment and reducing overall system cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If external identifiers are used on capsules, then capsule recognition is possible, but the identifier can be accidentally removed, dirtied, or damaged before insertion

Engineering Contradiction:
Improveidentifier integrityVSAvoidcapsule handling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The recognition substance is nested within the capsule structure, either in the cavity or on the interior surface of the sealing flange. This internal positioning protects the identifier from external handling damage while the capsule itself serves as the container and protector

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of manufacture

If simple markers are used on capsules, then the system is easy to implement, but it is extremely easy to fool the system with non-original capsules

Engineering Contradiction:
Improvesystem implementation easeVSAvoidcapsule authentication
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses optical parameters (fluorescence, phosphorescence, or light absorption characteristics) of the recognition substance to enable authentication. By measuring the emitted or absorbed light at specific wavelengths, the system can reliably distinguish authentic capsules from counterfeits while keeping the implementation relatively simple

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents counterfeit capsules, protects the identifier from external damage, and is cost-effective, allowing for versatile and accurate recognition of capsules, ensuring the quality of the beverage and machine operation.

Implementation Method 1

marking the capsule with a recognition substance, said recognition substance arranged to emit an optical signal at a predetermined frequency B for a predetermined time frame K in response to an excitation by an optical signal at a predetermined frequency A

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

marking the capsule with a recognition substance, said recognition substance arranged to emit an optical signal at a predetermined frequency B for a predetermined time frame K in response to an excitation by an optical signal at a predetermined frequency A

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentEP3454700B1Optical recognition system for capsules for the production of hot beverages
Publication Date: 2021.04.21 GB PROGETTI SRL
  • EP3454700B1 patent drawingFigure 1
  • EP3454700B1 patent drawingFigure 2A~2B
  • EP3454700B1 patent drawingFigure 3A~3B

AI summary

A method for the optical recognition of capsules (100) for hot beverages machines comprises the steps of introducing a capsule (100) in a machine, stimulating the capsule (100) by an exciting optical signal emitted by a light source (210), reading a feedback optical signal by an optical reader (220), acquisition of the values of the frequency and/or the time frame of the feedback optical signal, determining the fulfillment of predetermined conditions on the values of the frequency and/or the time frame. On the basis of the step of evaluating there is then a step of blocking the normal operation of the machine or a step of pursuing the normal operation of the machine.