Optical Sensor Cartridge for Contactless Single-Lever Water Control

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Solution Overview

Problem

Existing single-lever mixers have limited functionality, hygiene concerns, and safety issues, with inflexible water handling and limited operational range.

Innovation Solution

A cartridge with an optical sensor and actuator system that allows for gesture-controlled water dispensing, enabling contactless operation and customizable functions through a control device, enhancing flexibility and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional single-lever mixers are used, then the structure is simple and easy to operate, but the functionality is limited and hygiene is compromised

Engineering Contradiction:
ImprovefunctionalityVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is divided into a cartridge unit that can be independently replaced and a housing unit. The cartridge contains the optical sensor and control electronics, separating these complex components from the main mixer body, making the system both functional and maintainable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical sensor enables multiple functions including gesture recognition for contactless operation, hygiene monitoring, and various dispensing modes (continuous, intermittent, temperature-controlled), allowing a single device to perform diverse water management tasks

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If water flows through the single-lever mixer housing, then the structure is straightforward, but hygiene is compromised

Engineering Contradiction:
ImprovehygieneVSAvoidwater path arrangement
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The water flow path is segmented into separate inlet and outlet channels that do not pass through the housing interior. The cartridge unit handles water distribution internally, preventing contamination of the housing and improving hygiene

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge acts as an intermediary component between the water supply and the dispensing outlets, containing all water-contact elements within a replaceable unit that can be easily cleaned or replaced without disassembling the main housing

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If contactless operation is implemented using optical sensor, then hygiene and safety are improved, but device complexity increases

Engineering Contradiction:
Improvehygiene and safetyVSAvoidcontrol system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The traditional mechanical lever operation is supplemented or replaced by an optical sensing system that detects hand gestures and converts them into control signals, eliminating the need for physical contact with the mixer controls

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical sensor system automatically detects user presence and intent through gesture recognition, triggering water dispensing without requiring manual activation, making the system responsive and adaptive to user needs

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a more versatile and hygienic water dispensing system with improved safety features, allowing for programmable functions and contactless operation, enhancing user experience and safety.

Implementation Method 1

an optical sensor (7) for optically monitoring an external area (10) outside the cartridge (1)

Methodology Applied
Scientific EffectOptical detection: Light

Data Source

PatentEP4368785A1Single lever cartridge for signal generation
Publication Date: 2024.05.15 AQUIS SANITAR
  • EP4368785A1 patent drawingFigure 1~2
  • EP4368785A1 patent drawingFigure 3~4
  • EP4368785A1 patent drawingFigure 5

AI summary

The invention relates to a cartridge (1) for generating control signals for a water dispensing system, comprising a housing (5), a lever attachment (2) movable relative to the housing (5) for receiving a lever, and an optical sensor (7) for optically monitoring an external area (10) outside the cartridge (1).