Optical Cavity Gas Sensor for Low-Concentration Detection

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Solution Overview

Problem

Existing optical gas sensors face challenges in detecting low concentrations of target gases due to limited optical path lengths between the light source and detector, making it difficult to achieve low detection limits without increasing the physical distance between these components.

Innovation Solution

The use of a cavity enhanced gas sensor design with reflectors forming an optical cavity within a sample chamber, where light is reflected back and forth between two reflectors, effectively increasing the optical path length and enhancing the interaction with target gas molecules, thereby improving detection sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the physical distance between the light source and detector is increased to enhance detection sensitivity, then the detection limit improves, but the device complexity and size increase

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the one-dimensional linear path between light source and detector into a multi-pass optical path using reflectors. The light travels back and forth between the sample chamber and reflectors multiple times, effectively increasing the optical path length from a simple linear distance to a folded path that achieves meters of equivalent path length in a compact device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The optical cavity formed by the reflectors and sample chamber creates a nested structure where light is trapped and reflected multiple times within the confined space. The sample chamber is positioned between the light source/detector assembly and the reflectors, creating a compact nested arrangement that maximizes the optical path within minimal physical volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If the physical distance between the light source and detector is increased to enhance detection sensitivity, then the detection limit improves, but the device size increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent uses optical reflection to fold the light path into additional dimensions, allowing the light to traverse a long effective path length while the physical device maintains a compact form factor. The reflectors create a resonant cavity that multiplies the optical path without proportionally increasing the device volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If a simple linear optical path is used between light source and detector, then the device complexity is reduced, but the detection sensitivity decreases

Engineering Contradiction:
Improvedevice complexityVSAvoiddetection sensitivity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces reflectors as intermediary components between the light source and detector. These reflectors mediate the light path by reflecting light back and forth through the sample chamber multiple times, enhancing the interaction between light and target gas molecules without requiring a complex optical system with multiple lenses and mirrors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for the detection of relatively low concentrations of target gases by increasing the effective optical path length, enabling more accurate and sensitive gas concentration measurements.

Implementation Method 1

At least a portion of the received light has reflected through the sample chamber between the first and the second reflector one or more times

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

Spectroscopy offers a useful approach for sensing the concentration of a chosen target gas

Methodology Applied
Scientific EffectAbsorption Spectroscopy: Absorption Spectroscopy

Data Source

PatentUS20250389650A1Cavity enhanced gas sensor and sensing methods
Publication Date: 2025.12.25 INTEGRITY COMM SOLUTIONS INC
  • US20250389650A1 patent drawing
  • US20250389650A1 patent drawing
  • US20250389650A1 patent drawing

AI summary

Apparatuses, systems, and methods for a cavity enhanced absorption gas sensor. The gas sensor includes a sample chamber with a first reflector at a first end of the sample chamber and a second reflector at a second end of the sample chamber. The first and the second reflector form an optical cavity within the sample chamber. The sensor includes an illumination source which passes light through the first reflector and into the sample chamber and a detector which receives light from the sample chamber through the second reflector. This may increase an effective optical path length of the sensor and lower the limit of detection of the sensor.